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Technology-Cycles Turning / Turning-Milling

ShopTurn 3G User Interface
  • Exklusive technology expertise
  • Complex machining processes are easily entered directly on the machine
  • Programming by machine operator, no complicated DIN programming
  • Utilise the full potential of your turn-mill and turret machining centres

Highlights
Technology-Cycles Turning / Turning-Milling

  • 5 axis simultaneous machining
    • Free form surfaces by 5-axis interpolation on the main and counter spindle
    • Turning and milling with interpolated B-axis
    • Programming of the 5-axis movements via a customer CAD / CAM system
    • Look-ahead function for a continuous process intelligent
  • gearHOBBING
    • Programming of gearing parameters via dialogue input
    • Maximisation of tool life by shifting the milling cutter
    • Achievable quality ≤ DIN 8
  • Multi-threading
    • Creating large transmission or special threads, which cannot be produced with simple thread chasing
    • Free definition of contours, pitches and gears possible
  • Easy Tool Monitoring  
    • Prevention damage due to controlled stop of spindle and axis in case of tool breakage or tool overload
    • Immediate feed stop: Spindle stop after one second (tool cutting free)
    • Sensorless with automated learning of load limits
    • Programme can be continued via the START cycle
    • For turning, milling and drilling operations
  • Tool sorting cycle
    • Shorter non-productive times thanks to sorting of tools in the tool magazine according to the sequence of the tools
    • Time-optimized sorting in the chain magazine due to the use of the tool shuttle instead of the spindle*
  • Retraction cycle
    • By pushing the associated key the X-axis and the Y-axis travel to the positive end positions for external machining
    • Ideally suited to prepare the working space for set-up; alternatively also as emergency
  • Steady rest for turret
    • Hydraulically operated steady rest to support long and slim components
    • Possible on all turrets
    • The cycle allows both approaching to and retraction from the steady rest
  • Tailstock for Turret
    • Rotating centring tip mounted on the turret
    • Centring tip data is saved directly in the tool memory
    • For fixed and spring-loaded centring tips
  • Control of program status
    • Safe and fast restart of the machining program after an interruption
    • High usability for multi-channel machines
    • Show the machining status of the part in the control system
  • Counter spindle tip
    • Perfect combination of 6-side complete machining and tailstock function
    • Automatically load and unload a tailstock centre into the chuck of the counter spindle via the milling spindle and the turret
    • Support of long, slender workpieces on the main spindle thanks to the synchronous counter spindle tip
  • Runtime monitor
    • Especially for multi-channel machines to analyse the machining process time for cycle optimization
    • Individual zoom in to view even minute details for cycle optimization
    • The recorded data can be stored and loaded e. g. in order to compare individual optimisation steps
  • Interpolation turning
    • With interpolation turning, the tool cutter follows a circular movement, whereby the cutter is always oriented towards the centre of the circle
  • DMG MORI gearMILL®
    • Productive full machining on one standard machine
    • Cost efficient Gear cutting on standard machines with standard tools
    • Flexible for various types of gear cutting
  • gearSKIVING
    • Straight, helical external or internal spur and spline gears
    • Machining of gears close to shoulders without interference
    • Synchronization and tool path controlled by the cycle
    • Reduced process costs due to reduced main, set-up and idle time: Higher flexibility, lower machine investment
    • One cycle for Turning and Milling
  • Alternating speed
    • Vibration prevention by means of speed adaptation
    • Application for both the main and the counter spindle
    • Application for the tool drive, e. g. to prevent vibrations when long drills are used
  • Excentric machining
    • Overlaying the turning movement with additional X- and Y-traverses
    • Applicable for turning and milling
  • Multitool
    • Efficient use of multiple-tip turning tools with more than one cutting edge on Turn & Mill
    • Several twin tools on one main tool holder
    • Reduces tool change times
    • Saves tool magazine space
  • MPC 2.0 – Machine Protection Control
    • Vibration sensor in the milling spindle
    • NEW: Cutting force monitoring for drilling and tapping
    • NEW: Unbalance display in idle running
    • NEW: Upgrade of older MPC-Version available now
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