With its two trendsetting technology fields ULTRASONIC and LASERTEC SAUER represents the ADVANCED TECHNOLOGIES of DMG MORI since 2001 and offers additional solutions for the economical machining of complex materials. Due to the implementation of the ULTRASONIC and LASERTEC technology into the 5-axis milling machines of DMG MORI, demanding and filigree geometries into hard-to-machine materials can be produced more efficient and even most precise. For example PCD-tools, Composite components, textured injection moulds or fine optics can only be machined in high quality by using the Advanced Technologies. In the following you can read more in detail about the Advanced Technologies also including representative success stories.
ULTRASONIC 2nd Generation VIDEO
Furthermore customer can benefit from the intelligent technology integrations offered by SAUER. For example the unique combination of laser deposition welding with a powder nozzle and milling on the LASERTEC 65 3D, is an innovative generative machining method. It allows a faster production of complex geometries and individual 3D parts. Especially large components up to Ø 500 mm can be produced cost-effectively with this hybrid solution.
LASERTEC 65 3D Video
Experience the enormous potential of additive manufacturing in conjunction with conventional manufacturing methods together with DMG MORI / Sauer. We invite you to visit us in Hall 3.1, Stand F80.
The unique technology combination of laser deposition welding by means of powder nozzle and milling on the LASERTEC 65 3D is an innovative, generative manufacturing process which enables complex geometries and individualised components to be produced faster.
After SAUER had set the benchmark for the machining of CVD and PCD tool blades with its LASERTEC 20 PrecisionTool, the product portfolio in the ULTRASONIC range has now been extended by the addition of the ULTRASONIC 20 linear. This machine is capable of machining carbide metal tool bodies economically.
With the LASERTEC 45 Shape you will be entering a new dimension of high-precision 3D laser machining and texturing. At the same time, the new LASERTEC 45 Shape impresses with its extreme versatility, a completely new control concept, a larger work table, increased traverse distances, greater workpiece weights and, as an option, fully integrated 5-axis machine kinematics.
T. Michel Formenbau produces tools including laser texturing on a LASERTEC 210 Shape and is thus extending the application of particle foaming and injection moulding.
Since 1967 Standex International Corporation, with its over 1000 employees worldwide, has stood for the development and production of warp-optimised plastic products with high visual and haptic surface qualities. The German plants are part of the Standex Engraving Group.
We are pleased to invite you to our Technology Days from 29th of June till 1st of July 2016, with the site expansion at the ULTRASONIC Technology Center of the SAUER GmbH in Stipshausen. Along with attractive presentations e. g. exclusive ULTRASONIC customer case studies from the Medical, Watch and Aerospace industry, we will show several representative live demos on eight machine exhibits in total during all three days.
As an absolute World Premiere we are glad to present you the complete manufacturing of a drill bit made from steel, inconel as well as tungsten carbide on the LASERTEC 65 3D, with integrated ULTRASONIC technology.
During all three days you can expect existing ULTRASONIC technology presentations on in total 8 representative machine exhibits in line with ULTRASONIC grinding & milling of Advanced Materials.
PTooling from Canada is proud to house the first LASERTEC 65 3D Hybrid Laser Deposition Machine from DMG MORI available for service provider work in North America.
In times when components are becoming increasingly more complex and more individual additive manufacturing processes, with their high degree of geometric freedom with regard to component design, rank as the future way out of the complexity trap.
Extensive optimisations across the board, from the expanded ULTRASONIC technology and the machine construction, the performance and on to include the options available, further enhance the technical edge of the machining centre.
Concerning ADVANCED TECHNOLOGIES from DMG MORI, also the new year 2016 will bring unbroken innovative power and progress.
On this years Open House Pfronten (26.-30.01.), the LASERTEC 65 3D will be on of the highlight exhibits in the large showroom of DECKEL MAHO.
The traditional company Boutroué from Paris is an absolute laser specialist when it comes to sophisticated engraving, texturing and cutting tasks for the luxury jewellery industry
Completely revised, the new ULTRASONIC 20 linear of the 2nd Generation convinces with a new functional design and a reduced footprint of 3,5 m² with in parallel improved rigidity and dynamic.
Also at this year´s Grindtec 2016 in Augsburg (16. – 19.3.) DMG MORI will again be presented in Hall 2 (Booth Nr. 2055) with 4 innovative machine exhibits. Beside its unrivalled expertise as being the market leader in 5-axis ULTRASONIC grinding of Advanced Materials DMG MORI will also focus on its expertise in the efficient machining of PCD / CVD precision tools with laser technology.
Also at this year´s Grindtec 2016 in Augsburg (16. – 19.3.) DMG MORI will again be presented in Hall 2 (Booth Nr. 2055) with 4 innovative machine exhibits. Beside its expertise in the field of LASERTEC machining of PCD / CVD-D precision tools DMG MORI will also focus on its expertise as being the market leader in 5-axis ULTRASONIC grinding of Advanced Materials.
With its two trendsetting technology fields ULTRASONIC (in Stipshausen) and LASERTEC (in Pfronten) the SAUER GmbH represents the ADVANCED TECHNOLOGIES of DMG MORI since 2001. As a unique technology feature the ULTRASONIC- as well as the LASERTEC-technology can be flexibly integrated into the 5-axis milling machines of DMG MORI based on a patented, standardized HSK-interface.
At this year´s EMO 2015 (05.-10.10.) in Milan the new LASERTEC 65 3D will be one of the highlighted exhibited on the DMG MORI booth in hall 4 / D01. As a representative LIVE machining demo, the additive manufacture of a complete turbine casing made from stainless steel will be shown.
As an absolute innovation in the field of Additive Manufacturing of complete 3D-parts up to Ø 500 mm SAUER LASERTEC has now introduced a universal, hybrid CAD / CAM solution for the programming of the additive laser build-up process as well as for the subtractive milling machining.
Laser deposition welding and 5-axis simultaneous milling in one set-up: Hoedtke has added a LASERTEC 65 3D from DMG MORI to its cutting-edge production outfit
The application areas of the ULTRASONIC technology for optical industry are very broad. High-precision deep hole drilling, demanding component geometries in glass, mirror supports with thin-walled light weight structures of Zerodur, as well as rod lenses of corundum for scanner systems and endoscopy are typical applications.
Due to the focused market orientated development of the ULTRASONIC technology, the ULTRASONIC 2nd Generation is now also covering the application of ULTRASONIC assisted milling on metallic, hard to machine materials as well as fiber compound materials.
With the ULTRASONIC 360 linear, FACC has reduced process forces in composite components by up to 40 per cent