CONTENT NEW 34 Robo2Go MAX PH 50 PH Cell MAX MATRIS Light 18 60 Thanks to gearMILL gear cutting software, NAMCO Machine & Gear Works produces high-precision gears on standard machines with standard tools, including on a DMC 125 FD duoBLOCK. Lindner-Recyclingtech GmbH is a global specialist for mechanical recycling, including plastics. The components for the in-house developed cutting blade system are manufactured fully automatically on two DMU 80 P duoBLOCKs, which are automated with a WH Flex. 08 DMQP / GEAR CUTTING – DMG MORI Technology Cycles – Unique DMG MORI Gear Cutting Solutions – Maschinenfabrik Mönninghoff GmbH & Co. KG – NAMCO Machine & Gear Works Ltd. 24 DMQP / TOOLING – Mikron Tool 26 WORLD PREMIERES – NTX 500 – New options for the SPRINT 32 | 8 – DMU | DMC 85 H monoBLOCK – MS Powertrain Technologie GmbH 34 AUTOMATION 66 DIGITIZATION – VETEC Ventiltechnik GmbH – Nashero Srl – Karl Georg Stahlherstellungs- und Verarbeitungs GmbH – Automation Portfolio – DMG MORI Retrofit Products – CNC Grießhaber – NEW: Robo2Go MAX – The Standard Automation – Heppler GmbH – NEW: MATRIS Light – PH Cell – NEW: PH Cell MAX – Mayer Präzision GmbH – DMG MORI Ultrasonic Lasertec GmbH / NEW: Automation PH 50 – Trützschler Textile Machinery Co., Ltd. – Lindner-Recyclingtech GmbH – NEW: Automation – DMG MORI Cell Controller WORLD PREMIERES 2022 26 NTX 500 Turn & Mill complete machining for workpieces up to ø 90 × 558 mm 02 TECHNOLOGY E XCELLENCE 30 DMU | DMC 85 H monoBLOCK Horizontal universal machining now up to 1,000 kg table load

EDITORIAL This includes direct and indirect emissions from our own value creation and indirect emissions from upstream processes along the supply chain. Among other things, we also ask our suppliers to become active themselves and, for example, to reduce their CO2 emissions. Christian Thönes: All machines delivered anywhere in the world after January 2021 are manufactured in a completely climate-neutral way. DMG MORI thus assumes a pioneering role in the industry worldwide. Out of more than 1,000 applicants, we are among the TOP 17 companies nominated for Europe’s largest sustainability award in the field of climate protection. Since September 2021, DMG MORI has also been a certified member of the “Science Based Targets” initiative, whose goal is to limit global warming to a maximum of 1.5 °C. In 2021, we also committed to imple- menting the Task Force on Climate-related Financial Disclosures (TCFD), thus following the recommendations for voluntary and consistent disclosure of climate-related information. Speaking of the supply chain, recent studies In particular, many small and mid-size predict that disruptions in the global companies face enormous challenges economy could continue until the middle when it comes to digitization. What is your of the year. An easing of the situation is assessment of the digital situation in the man- currently not in sight, they say. How tense is the situation at DMG MORI? Dr. Masahiko Mori: Shortages of material and high costs for raw material and transport put a strain on the whole economy. Added to this are the general restrictions due to Corona and increasing inflation. This is something we as a machine tool manufacturer also expe- rience. Nevertheless, thanks to our stable, excellent network of partners and suppliers, we were able to avoid serious interruptions in production and even reduce price adjust- ments in sales to a minimum. We owe that to our customers. Christian Thönes: Today we are, on the whole, more innovative, more digital and more resil- ient in terms of sustainability, from raw mate- rials to recycling, and with a unique future architecture for networked solutions consist- ing of machines, automation and digitization. This means: DMG MORI is on course. ufacturing industry? Dr. Masahiko Mori: The present shouldn’t be measured against a backdrop of exag- gerated visions. After around ten years of “Industry 4.0”, the entire industry is still in the early stages of what was a scientifically proclaimed industrial revolution with undeni- ably fascinating possibilities and perspectives that are now gradually becoming concrete and possible to realize. Christian Thönes: In this respect, DMG MORI is regarded as an “enabler”, as a digital pioneer in machine tool manufacturing and produc- tion technology. We take responsibility and implement digitization internally in our own production plants as well as externally at our customers. To this end, we offer a com- prehensive portfolio of digital products and services for the entire process chain: from planning and work preparation to production, monitoring and service. DMG MORI has committed itself to comply with the recommendations of the Task Force on Climate-related Financial Disclosures (TCFD). This goes hand in hand with joining the Science Based Targets Initiative (SBTi), which validates our specific CO2 reduction targets for meeting the 1.5 degree objective. 04 TECHNOLOGY E XCELLENCE

EDITORIAL PH Cell MAX Thanks to the integrated pallet changer with a transfer weight of up to 2,000 kg, the PH Cell MAX is the ideal automation solution for DMU universal machines of the H-monoBLOCK or duoBLOCK series. Retrofittable and with up to 21 pallets in a footprint of 16.5 m2. MATRIS Light With a footprint of less than 1.4 m2 and an installation time of 5 minutes, MATRIS Light is a highly flexible and collaborative work- piece handling system for small workpieces up to 5 kg. It can be retrofitted to over 20 machines with an automation interface. → More information on this topic on page 46 + Robo2Go MAX for automated machining of heavy workpieces: In the most powerful version, the robot is designed for handling components weighing of up to 115 kg and in a diameter range of ø 40 to ø 400 mm. This makes the Robo2Go MAX the ideal addition to the Robo2Go series and a suitable automa- tion solution for large lathes and turn-mill centers – from the CLX 750 and CTX beta 2000, to the CTX beta 1250 | 2000 TC and the entire CTX gamma series, right up to some NLX and NTX sizes. + PH Cell MAX for flexible pallet handling with a transfer weight of up to 2,000 kg: The new PH Cell MAX offers unique flexibility in pallet handling. Designed for machining centers of the DMU | DMC H monoBLOCK and DMU | DMC duoBLOCK series, but with an integrated automation interface, it is a compact and retrofittable automation solution. With space for up to 25 pallets (up to 800 × 800 mm), the PH Cell MAX increases the productivity of any production centre. + The cost-effective and compact PH 50 pallet handling system is specifically designed for the production of smaller workpieces. With a footprint of just 2.7 m2, the system handles total weights of up to 70 kg. This innovation is there- fore tailor-made to work with the milling 06 TECHNOLOGY E XCELLENCE machines of the DMP series and the DMU 50 as well as the CMX 50 U and CMX 600 V. The same applies to the ULTRASONIC 50, the LASERTEC 45 and the LASERTEC 50 PrecisionTool. + The MATRIS Light is positioned as a compact all-rounder for automated production of smaller batches. The highly flexible robot system can be connected to different machine tools within minutes. Compatible models include NTX and NZX series turn / mill centers, NLX lathes, CMX V series vertical machining centers and i 30 V and NHX 4000 horizontal machining centers. Dr. Masahiko Mori: I am also particularly proud of the new LPS 4 Cell Controller, with which we have integrated the digital automation of products and processes as well as the digi- tal networking of entire process chains and production networks into manufacturing. As a central component on the shop floor, the new master computer can now manage var- ious pallet and workpiece handling systems, including the control of driverless transport systems (AGVs) for internal logistics. Moreover, thanks to an open DMG MORI API (Applica- tion Programming Interface), the LPS 4 Cell Controller can be integrated quickly, easily and, above all, individually into a customer’s system or IT infrastructure. This clearly points the way to digital twins. How has DMG MORI defined this topic for itself? Christian Thönes: The yardstick for us is prac- tical implementation and a consistent focus on added value for the customer. For us at DMG MORI, “digital twin” always stands for a digital image of machines, automation sys- tems, processes and sequences. As early as in the development phase we use the “digi- tal twin” e.g. to simulate all production pro- cesses including work area, automation and all components. This speeds up the process enormously and provides a time advantage of 80% later on during commissioning. In addition, employees can be trained on the “digital twin” of the machine or system prior to installation and NC programs can be pre- pared perfectly. Dr. Masahiko Mori: At the moment, we are already preparing the next step. Specifically, the aim is to transfer the level of intelligent virtuality achieved in digital engineering to the practical application at the customer’s site. This perspective creates a transparent digital image of the machine and process life cycle. From this, countless possibilities for opti- mization of the value-added processes in machine tool manufacturing and pro- duction engineering can be derived using human experience and AI tools. Among other things, this bridges the gap to our

DMG MORI TECHNOLOGY CYCLES UTILIZE YOUR MACHINE’S FULL POTENTIAL Conversational programming is 60 % faster Complex NC programs are calculated auto- matically after entering the gear parame- ters using menu guidance. This delivers a time saving of up to 60 % compared with conventional programming. With gear- BROACHING, gearSKIVING and gearMILL, DMG MORI offers three innovative technol- ogy cycles that enable high-accuracy gears to be machined efficiently. « You might well know the problem. You get an enquiry for a range of components that, at first sight, are ideal for your machines. But the devil is in the detail. Special operations are needed, e. g. internal teeth which you are unable to reproduce. You now have to choose whether to turn down the order or buy-in the service from outside. However, this can be avoided by using our exclusive DMG MORI technology cycles. On the following pages, you will find out how to overcome these challenges as well, and increase your own added value with a simple software upgrade. Gear cutting for all The manufacture of high-quality precision gears has for decades been the preserve of the absolute specialist, applying to the machine builder as well as to those “indoc- trinated” in the application. However, the picture has changed fundamentally with pioneering innovations such as 5-axis simul- taneous machining and the integration of technologies for turning, milling and (more recently) grinding. 55 DMG MORI technology cycles – complex machining implemented with ease As a pioneer and market leader in these cut- ting-edge fields of machine tool manufacture, DMG MORI has continuously pushed the boundaries to the point where they become standard. Along with mechanical innovations, increasingly progressive and powerful con- trol systems have characterized the face of machine tool evolution. The practical appli- cation of mechanics and electronics have ultimately been completely revolutionized by DMG MORI technology cycles, which pres- ently number 55. Unique DMG MORI gear-cutting cycles These digital masterpieces enable a wide range of gears, even those of high com- plexity and precision, to be programmed directly at the machine. Special gear-cutting machines have therefore simply become unnecessary for a wide variety of tasks. This also applies retrospectively, as many of the DMG MORI technology cycles, particu- larly the gear-cutting cycles, are available as retrofit options for existing DMG MORI machines. 55 DMG MORI TECHNOLOGY CYCLES – COMPLEX MACHINING IMPLEMENTED WITH EASE + 23 MACHINING CYCLES e. g. new machining processes and enhanced machine capability such as gear machining + 15 HANDLING CYCLES e. g. simplification of machine operation and automated sequences + 9 MEASURING CYCLES CONVERSATIONAL PROGRAMMING IS 60 % FASTER The exclusive DMG MORI technology cycles are genuine assistive systems for shopfloor programming that boost productivity and safety as well as enhancing machine capability. + Clear programming structure + Up to 60 % faster programming + Error reduction thanks to conversational programming e. g. increased machining accuracy and transparency of QA processes + New technologies (gear-cutting, grinding) + 8 MONITORING CYCLES e. g. increased machine safety and process reliability + Technology know-how saved in the program 08 TECHNOLOGY E XCELLENCE

DMG MORI TECHNOLOGY CYCLES UNIQUE DMG MORI GEAR CUTTING SOLUTIONS FEASIBILITY DELIVERY TIME Feasibility check in < 3 working days Delivery of customized tools from HORN for gearBROACHING or gearSKIVING in < 10 weeks gearSKIVING Gear skiving gearMILL Gear milling gearBROACHING Gear broaching 10 TECHNOLOGY E XCELLENCE Focus machines Module* Quality* Diameter** NLX / CTX (incl. Y-axis) ≤ 1.5 ≥ 9 max. 150 mm NTX 1000 / CTX beta TC NTX 3000 / CTX gamma TC DMU eVo / DMF DMU / C FD (monoBLOCK & duoBLOCK & Portal) ≤ 2 ≤ 4 ≥ 2 / ≤ 5 ≥ 3 / ≤ 11 ≥ 7 max. 340 mm max. 500 mm / max. 530 mm max. 800 mm max. 3,200 mm → More on gearSKIVING on Page 16 Focus machines Module Quality* Diameter** NTX 1000 / CTX beta TC NTX 3000 / CTX gamma TC DMU eVo / DMF ≥ 3 ≥ 7 max. 500 mm max. 670 mm / max. 700 mm max. 800 mm DMU / C (monoBLOCK) ≥ 5 max. 1,000 mm DMU / C (duoBLOCK & Portal) max. 3,200 mm → More on gearMILL on Page 20 Focus machines Module* Quality* Diameter** NTX 1000 / CTX beta TC NTX 3000 / CTX gamma TC ≤ 2 ≤ 4 ≥ 9 max. 500 mm max. 670 mm / max. 700 mm → More on gearBROACHING on Page 15 * Depending on machine & technology ** Depending on internal or external gear teeth as well as tool dimensions and machine size

CUSTOMER STORY – MASCHINENFABRIK MÖNNINGHOFF GMBH & CO. KG RESILIENCE THROUGH TECHNOLOGY INTEGRATION Example of various coupling rings, which are used in tooth clutches or tooth brakes, for example. 12 TECHNOLOGY E XCELLENCE

CUSTOMER STORY – MASCHINENFABRIK MÖNNINGHOFF GMBH & CO. KG After Mönninghoff had outsourced special gear manufacturing to another firm – Chem- nitzer Zahnradfabrik – in 1992, the company was free to concentrate on its core exper- tise: The design and manufacture of sophis- ticated and complex coupling and braking systems. “These are almost exclusively special solutions, which we often develop in cooperation with our customers,” explains Charlotte Finger. Mönninghoff is well known throughout industry for this expertise and is generally involved in project developments at an early stage. For a long time now, the company has not considered itself simply a supplier but rather a technology partner for its customers. Robo2Go: Multi-machine operation and consistent quality in 3-shift operation While Mönninghoff is preserving this spe- cialist expertise for future generations by in-house training, with currently six junior trainees employed, the focus is also on contin- uous modernization of production. The proof lies in regular investment in CNC technology from DMG MORI – the latest being a CTX beta 800 TC with Robo2Go. Timon Lubek, head of production, explains the reason behind the acquisition: “Our goal is to achieve the highest possible machine utilization across all three shifts. Supported by the Robo2Go, our team is even able to operate several machines at the same time.” It offers easy handling and is the ideal automation for medium-size batches. Timon Lubek considers quality to be another argument in favor of automated manufac- turing: “As manual reclamping is no longer necessary, it is easier to achieve accuracies down to tens of microns.” Components made of different materials including steel, alumi- num and bronze are part of the daily work. Automation and Technology Cycles from DMG MORI Maschinenfabrik Mönninghoff is taking new initiatives in its manufacturing together with those who ultimately work with the modern technology. Timon Lubek says: “It is impor- tant to include in purchasing decisions the employee who is to be responsible for oper- ation, as the person can contribute their experience and are in a position to recognize the added value quickly.” This was the case with the Robo2Go and applies equally to the subject of technology integration. Mönninghoff makes use of a range of DMG MORI Technology Cycles, which ena- ble special processes such as gear cut- ting to be carried out on conventional CNC machine tools. AUTOMATION SOLUTION AND TECHNOLOGY INTEGRATION ARE THE IDEAL WAY FOR US TO SUSTAINABLY INCREASE OUR CAPACITY. Optimal machine utilization thanks to gear cutting cycles from DMG MORI “Our coupling components all have different gear teeth, which used to be manufactured using special gear cutting machines,” explains Timon Lubek. “The Technology Cycles from DMG MORI allow us to machine the same products, switching rings for example, on conventional turn-mill centers like the CTX beta 800 TC to the same quality on the same machine and sometimes even faster. The experience of the Mönninghoff specialists has repeatedly been incorporated into the continued development of the Technology Cycles. Manufacture of gear components now only requires a maximum of two clampings. » The Robo2Go stacking magazine offers sufficient capacity to enable around-the-clock production with the CTX beta 800 TC. 14 TECHNOLOGY E XCELLENCE

CUSTOMER STORY – MASCHINENFABRIK MÖNNINGHOFF GMBH & CO. KG CTX beta 800 TC Robo2Go + 100 % TURNING: Workpieces up to ø 500 × 800 mm + 100 % MILLING: compactMASTER up to 20,000 rpm and 120 Nm + 100 % TOOLS: For up to 80 tools + Rapid changeover from chuck to shaft part tray + Load capacity 12, 25 and 35 kg + Shaft ø 25 – 150 mm, Chuck parts ø 25 – 170 mm + Workpiece teaching in < 15 min → More information on page 40 This results in shorter throughput times, reduced internal transportation and less waiting time. The high flexibility is another benefit: “If there are times we don’t need to produce gears, the machine can be used for other purposes to make sure it’s utilized in the best way possible.” gearSKIVING 2.0 and DMQP tools from Horn gearSKIVING 2.0 is one Technology Cycle that Mönninghoff uses intensively. It can be deployed to manufacture straight and heli- cal external or internal spur gears, splines and also herringbone gears on turn-mill centers. The cycle controls the synchroni- zation and the tool path. “This makes us ten times faster than when broaching,” adds Timon Lubek. He points out the tools they use are from Horn. The tool manufacturer is a long-term and DMQP-certified technology partner of DMG MORI. Crown gears are also gearSKIVING EXCLUSIVE TECHNOLOGY CYCLE UP TO 8 TIMES FASTER THAN GEAR SHAPING + Straight and helical external or internal spur gears and splines + Internal teeth possible without an angle head + Synchronization and tool path controlled by the cycle + Available for machines with SIEMENS / CELOS with SIEMENS and MAPPS / CELOS with MAPPS + TURN & MILL and DMF – Herringbone teeth with offset* – Crown gears by mathematical transformation of the 6th virtual axis* on TC & DMF machines *NTX & CTX TC with counter spindle and SIEMENS 16 TECHNOLOGY E XCELLENCE

CUSTOMER STORY – NAMCO MACHINE & GEAR WORKS LTD. PRECISION GEARS FROM A SINGLE SOURCE 18 TECHNOLOGY E XCELLENCE

CUSTOMER STORY – NAMCO MACHINE & GEAR WORKS LTD. On the DMC 125 FD duoBLOCK, NAMCO produces gears that are programmed with the DMG MORI software gearMILL, as well as other complex workpieces. 20 TECHNOLOGY E XCELLENCE Strong partnership with DMG MORI To be competitive on the production side, NAMCO relies on state-of-the-art CNC technology from DMG MORI. Bernard Vukovic explains the high investment volume in the past three years with the need to expand production capability: “On one hand, we need innovative machining technologies to manufacture efficiently and in the required quality, and on the other hand, it was a matter of increasing capacity.” In DMG MORI, they found a strong and reliable partner to achieve these goals, he said. “The versatile CNC machines allow us to manufacture even more products economically.” DMC 125 FD duoBLOCK: High-precision complete machining in one set-up The versatility of DMG MORI machines is reflected in one of NAMCO’s core areas, gear cutting. There, the team relies on a DMC 125 FD duoBLOCK with the exclusive DMG MORI gearMILL gear cutting software. “Especially for large gears, prototypes and EXCLUSIVE TECHNOLOGY CYCLE gearMILL GEAR MILLING ON STANDARD MACHINES WITH STANDARD TOOLS + Program creation based on part drawings or gear data + Contact pattern individually modifiable + Post processor for SIEMENS, HEIDENHAIN and MAPPS + Interface for coordinate measuring machine (Klingenberg, Leitz, Zeiss) + SPUR GEARS: Straight, helical and herringbone gears, segments + BEVEL GEARS: Straight, helical, spiral and hypoid gears, shaft angles not equal to 90 °, Klingelnberg Zyklo-Palloid® and Gleason + WORM GEAR: Profile ZA, ZN and ZI

CUSTOMER STORY – NAMCO MACHINE & GEAR WORKS LTD. For the finishing process, NAMCO uses among other machines a CVG 13. Large components with a diameter of up to 1,300 mm are ground. With gearMILL, technology integration on the DMC 125 FD duoBLOCK goes one step further. gearMILL enables soft and hard machining on one machine and offers qual- ity inspection during the process. In this way, different gears can be produced, and in qual- ities up to DIN 5 for bevel gears and DIN 6 for cylindrical gears. gearMILL is machine- independent, as it is stand-alone software that can generate NC programs for almost all lathes and milling machines. The program is created on the basis of drawings or gear data. “The solution is extremely economical for us because we can work with standard tools and at the same time have maximum flexibility because we don’t need any special machines for the prototypes or special solu- tions,” judges Bernard Vukovic. “We just enter the gear parameters and the software throws up the appropriate NC program.” Even con- tact pattern adaptations are possible without any problems, he adds. 22 TECHNOLOGY E XCELLENCE Thanks to the high precision of the DMG MORI machines, reworking is already reduced to a minimum. The final fine-tuning is then achieved by the two TAIYO KOKIs, with up to 1.2 µm concentricity and up to Ra 0.17 µm. Bernard Vukovic Managing Director NAMCO Machine & Gear Works Ltd.

CUSTOMER STORY – MIKRON TOOL FULL SPEED AHEAD FOR MEDICAL ENGINEERING – NO SPEED LIMIT WITH MIKRON TOOL Joint projects implemented by DMG MORI and Mikron Tool in the medical engineering sector have clearly highlighted that, as well as the choice of machine, having the right tools is essential. This know-how plays an important role, particularly in the DMG MORI Medical Excellence Centers (in Seebach, Wernau, Chicago and Shanghai). This is where integrated technology solutions are developed together with customers, effective automation processes for max- imum quality and autonomy are defined, and digitized processes are ensured. Rel- evant peripheral and technology accesso- ries from the DMG MORI Qualified Product Program (DMQP) are used in a targeted way. As a DMQP partner in the area of precision tools for micromachining, Mikron Tool makes repeated contributions to groundbreaking innovations. DMG MORI Medical Excellence Center and Mikron Tool Technology Center The application-specific technology solu- tions developed by the DMG MORI Medical Excellence Center primarily involve the realization of the most efficient production processes for the customer. This is why the Medical Excellence Center has been collab- orating with experts from the R&D depart- ment at the Mikron Tool Technology Center regarding tooling issues for more than six years. Production of the handle for biopsy forceps shows the importance of choosing the correct tool. The cycle time for machin- ing this stainless steel component (in this case 1.4021 / X20Cr13) was reduced by more than 40 percent using Mikron Tool tools on a DMP 70 – while adhering to all drawing toler- ances and providing excellent surface quality (Ra = 0.2 μm / Rz < 0.7 μm). Various milling cutters from the CrazyMill Cool series are responsible for saving time when producing this component. The special CrazyMill Cool Plunge & Slot high-perfor- mance cutter deserves special mention, as it combines drilling and milling and is char- acterized by having five times higher cutting 14 TIMES GREATER METAL REMOVAL RATE data and service life that is five times longer. The “Crazy” result: a metal removal rate that is up to 14 times higher than that of the mill- ing cutter previously used. 50 times more coolant – thanks to the unique cooling system A CrazyDrill SST-Inox IK with integrated cooling is used for drilling the hole in the lower area of the handle. Its geometry is Perfect Fit: Experts from the Mikron Tool Technology Center and the DMG MORI Medical Excellence Center. We implement integrated manufacturing strategies for our mutual customers. Dr. Alberto Gotti Head of Research and Development at Mikron Tool 24 TECHNOLOGY E XCELLENCE

WORLD PREMIERE – NTX 500 WORLD PREMIERE 2022 NTX 500 42,000 rpm compactMASTER TURN & MILL SPINDLE FOR HIGH SPEED AND MICRO MACHINING HIGH PRODUCTIVITY WITH SMALLEST FOOTPRINT IN ITS CLASS 2,200 mm 1,940 mm (2,220 mm incl. IMTR) 3,480 mm 600 mm IMTR and chip conveyor + 6-sided complete machining + 4-axis machining by lower 16-station turret at main and sub spindle with 8,000 rpm BMT 42 / 64 with 12,000 rpm + Workpieces up to ø 120 mm and 558 mm long, + 60 mm Y-axis for the lower turret bar machining up to ø 40 mm (Workpieces up to ø 90 mm and 558 mm turning length: when machining with lower turret) + High-speed turn & mill spindle compactMASTER, up to 42,000 rpm (30,000 rpm as standard), incl. 150 mm Y-axis + 38-pocket tool magazine (Capto C4 / HSK-T40 / KM40), optional 76 or 114 + Automation, e. g. integrated bar loader and robot (IMTR – In Machine Traveling Robot) + CELOS with MAPPS on FANUC or CELOS with SIEMENS Designs and specifications are subject to changes without notice. 26 TECHNOLOGY E XCELLENCE

SPRINT 32 | 8 SPRINT 32 | 8 4 NEW OPTIONS, MACHINE MORE COMPLEX COMPONENTS FASTER 5-axis machining → Up to 2× B axes + Max. 5 live tools for front machining + Max. 4 live tools for back machining More tools – 28 + 10 → Option 25 mm bar capacity Big bore spindle → ø 38 mm bar capacity 1 2 3 4 SPRINT 32 | 8 Option 1 Standard Option 2 # # # 25 38 16 32 28 10 38* 28 10 Max. bar diameter Max. number of tools Max. number of live tools Option B-axis For main spindle For sub spindle *35 mm with SWISSTYPEkit 28 TECHNOLOGY E XCELLENCE 2 B-AXISSUB SPINDLE4 ø 38 mmBIG-BORE SPINDLE

WORLD PREMIERE – DMU | DMC 85 H monoBLOCK WORLD PREMIERE 2022 DMU | DMC 85 H monoBLOCK HORIZONTAL UNIVERSAL MACHINING NOW UP TO 1,000 kg CAPACITY ONLINE MACHINE CONFIGURATOR With just a few clicks to your individual machine solution: https://configure.dmgmori.com The free chip removal of horizontal machining is ideal for automated and process-reliable production. DMU 65 H DMC 65 H DMU 85 H DMC 85 H Travel 650 / 950 / 700 mm 850 / 1,150 / 900 mm Max. workpiece size ø 840 × 770 mm ø 630 × 700 mm ø 1,040 × 870 mm ø 830 × 800 mm Max. Workpiece weight 600 kg 600 kg 1,000 kg 800 kg With the H monoBLOCK series we meet the needs of our customers in terms of flexibility, process reliability and automation – with the size 85, we are now extending these advantages upwards. Cornelius Nöß Managing Director DECKEL MAHO Pfronten 30 TECHNOLOGY E XCELLENCE

CUSTOMER STORY – MS POWERTRAIN TECHNOLOGIE GMBH The 5-axis horizontal machining centers are not only productive, but they are also extremely precise and have low vibration. In conjunction with the efficient chip evacuation, they are ideal for automated and reliable production, 24 / 7. Bernhard Lehr (left) and Andreas Müller Managing Director MS Powertrain Technologie GmbH DMG MORI supplied the DMU 65 H monoBLOCK with special workholding from a single source. MAXIMUM FLEXIBILITY IN MASS PRODUCTION MS Powertrain Technologie GmbH has been a reliable manufacturer of precision components for vehicles, engines, trans- missions and machinery since 1965. Cus- tomers from Germany, Europe, Brazil and the USA, including those from the off-road and commercial vehicle industries, put their trust in the quality components. About 350 skilled staff currently ensure efficient pro- duction of small and large batches in a plant in Trossingen-Schura, which was opened in 2016. The new facility also has plenty of space for shop floor modernization, as demonstrated by the acquisition of a total of 24 DMU 65 H monoBLOCKs from DMG MORI, which machine rocker arms for engines fully automatically to high precision and cost-effectively, around the clock. with Andreas Müller. He points out the high degree of vertical integration: “Since we com- bine almost every stage of production under one roof, we can react with considerable flex- ibility at any time.” In addition to milling, the company’s manufacturing skills include deep hole drilling, thermal deburring, grinding and hardening. AUTOMATED SERIES PRODUCTION ON 24 DMU 65 H monoBLOCKs Holistic customer focus MS Powertrain regards itself as an all-round partner to its clients. “We support our cus- tomers with our know-how during the devel- opment phase if required,” explains Bernhard Lehr, who manages the company together 5-axis simultaneous machining for prototyping and small batch production The investment in DMG MORI machine tools took place in 2014. At that time, MS Powertrain shared a location in Spaichin- gen with its sister company MS Ultraschall Technologie GmbH. “Numerous machining centers and lathes from DMG MORI were already installed there, meaning that we knew about their reliability and perfor- mance,” reminisces Bernhard Lehr. The company purchased the first of its own machines specifically for producing proto- types and small batches. These included a DMU 95 monoBLOCK and a DMU 80 eVo for 5-axis simultaneous machining. DMG MORI: Wide range of products and future-oriented technology After good experience with the initial machines and with a view to winning a major new order from the commercial vehicle industry, MS Powertrain invested in machine tools from the technology leader again in 2020. “Due to the wide range of products and the focus on future topics such as digitiza- tion, DMG MORI can put together bespoke and, above all, innovative manufacturing solutions,” says Andreas Müller. 32 TECHNOLOGY E XCELLENCE

AUTOMATION AUTOMATION PORTFOLIO WITH 13 PRODUCT LINES AND 57 PRODUCTS CHANGEOVER TIME TURNING NEW Robo2Go MAX NEW MATRIS Light SR (WASINO) IMTR (NTX 1000) MILLING Robo2Go Robo2Go Milling WH Cell 1 PH Wheel 3 NEW PH Cell MAX / PH Cell G N I L D N A H E C E I P K R O W G N I L D N A H T E L L A P AWC (NMV / CMX V) RPS 2 PH 150 PH 50 SPECIFIC TO THE MACHINE UNIVERSAL (1 MACHINE) NEW 34 TECHNOLOGY E XCELLENCE

DMG MORI RETROFIT AUTOMATION RETROFIT AUTOMATION NOW AND BENEFIT UNLOCK 24 / 7 OPERATION OF YOUR EXISTING MACHINES WITH RETROFITTED AUTOMATION! RETROFIT AUTOMATION DMU 75 monoBLOCK + PH Cell E R ATION 8 h T O P F I H S - 1 YOUR ADVANTAGES: + Compensates for shortage of skilled personnel + One operator for several machines at the same time + Unmanned shifts, high autonomy + Short payback times, maximum added value + Reduced set-up times OUR PROMISE: + Professional site management + One contact for everything + CE certification *52 weeks × 5 days × 8 h = 2,080 h/a **52 weeks × 7 days × 24 h = 8,736 h/a 36 TECHNOLOGY E XCELLENCE WITHOUT AUTOMATION DMU 75 monoBLOCK Stand alone, 1-shift operation 75 % spindle hours = 1,560 h/year* Torsten Zwerenz Head of Global Service Systems torsten.zwerenz@dmgmori.com Tel. +49 (0)83 63 89 29 17

CUSTOMER STORY – CNC GRIESSHABER GROWTH THROUGH AUTOMATION MODERNIZATION INSTEAD OF EXPANSION For almost 30 years, CNC Grießhaber has proven to be a reliable manufacturing ser- vice provider for customers in the automo- tive, mechanical engineering and medical industries. One key focus of the three-mem- ber team is high-precision machining of components from aluminum pressure die and sand castings. To remain competitive in the long term in spite of the limited pro- duction space in the former garage, CNC Grießhaber regularly invests in the mod- ernization of their machinery – since 2018 in machine tools from DMG MORI. After the purchase of a CMX 70 U for 5-axis machining, a 4-axis DMP 70 with WH 3 CELL was added in 2021 and marked the start of around-the- clock automated manufacturing. Sand and pressure die cast aluminum workpieces from a batch size of 50 The daily challenge for CNC Grießhaber lies in winning orders that on one hand fill their production capacity and on the other are a right fit for their niche. “Over time, we have tended to specialize in machining aluminum pressure die castings and sand castings,” explains Florian Grießhaber, grandson of the company founder and managing director since 2014. Workpieces made of cast alumi- num are often quite unstable, making them difficult to machine. Another strength of CNC Grießhaber is the wide range of batch sizes. “We cover everything from small batch runs of 50 parts up to large series pro- duction involving 250,000 parts per year,” says Florian Grießhaber. DMP 70 with WH 3 Cell: Compact automation for economical series production One such large order involved manufacturing headlight components out of aluminum pres- sure die castings. It was a Europe-wide tender that CNC Grießhaber was able to win. “We needed a manufacturing solution to enable us to deliver 4,000 parts per week economically,” Florian Grießhaber remembers. “There was practically no way we could do this without an automated system.” As it was not possible to expand the production space, the automated machine needed to be as compact as possi- ble. In this case, the DMP 70 with WH 3 Cell with a footprint of just 8.8 m2 was the optimal solution. TURNKEY SOLUTION FOR 3-SHIFT OPERATION DMG MORI tailored the manufacturing solu- tion to the requirements of CNC Grießhaber and delivered everything from a single source. The result is a customized solution, as Florian Grießhaber explains: “The robot has a triple gripper so that we can clamp four parts at the same time. An alignment station pre- cisely positions the part and special work- holding has been installed in the machine.” The capacity of the parts storage in the WH 3 Cell was also maximized. “This means we can leave the machine to run unattended for up to 15 hours.” It also means that 3-shift operation is possible with practically no additional staff. Short cycle times with 2 g acceleration and 1.5 seconds tool change The DMP 70 is an extremely powerful, com- pact machining center in DMG MORI’s product range. The inline spindle is rated at 10,000 rpm and 78 Nm torque; 24,000 rpm and 52 Nm are optionally available. DMG MORI also offers a 5-axis version with swiveling rotary table in its product range. With the high volumes that CNC Grießhaber produces on Having to reliably pro- duce over 4,000 parts per week around the clock was one thing, but we had hardly any space. The DMP 70 with WH 3 Cell, which was specially adapted for us, was exactly the right solution as its footprint is less than 9 m2. Florian Grießhaber Managing Director CNC Grießhaber 38 TECHNOLOGY E XCELLENCE

Robo2Go – THE STANDARD AUTOMATION Robo2Go – STANDARD AUTOMATION BUT FLEXIBLE TO SUIT YOUR WORKPIECES THE Robo2Go APP: ONE FOR EVERYONE! TURNING, VISION, MILLING 1. Integrated app for uniform control – no adaptation of the existing NC programs. 2. No robot programming knowledge required 3. Process creation based on predefined program modules 4. Setting up a new workpiece < 5 minutes 5. Multijob function: different jobs on one workpiece tray, ideal for small and medium batch sizes. 6. Home function for simple retraction and system setup AVAILABLE FOR 34 DMG MORI MACHINES E. G.: CLX, CLX TC, CTX, CTX TC, NLX, NZX, NTX, DMU, DMC V FROM 02 / 2022 ALSO AVAILABLE FOR DMU 65 / 75 mB Robo2Go MILLING Robo2Go TURNING + Handling of workpieces up to 200 × 200 × 200 mm as standard. Other dimensions on request + Now with alignment and turning station. For automated 6-sided complete machining + Full accessibility to the machine thanks to loading from the side 40 TECHNOLOGY E XCELLENCE + Handling of shafts ø 20 – 170 mm and chuck parts ø 20 – 175 mm + Laser scanner with automatic restart + Now with alignment and turning station. + Enables the gripping of long shaft workpieces

CUSTOMER STORY – HEPPLER GMBH PRODUCTIVITY PLUS THANKS TO THE B-AXIS AND Robo2Go 42 TECHNOLOGY E XCELLENCE

CUSTOMER STORY – HEPPLER GMBH NHX 5000 WITH RPS 14 FLEXIBLE PALLET AUTOMATION UP TO 700 kg + Handling of workpieces up to ø 800 × 1,000 mm, 700 kg + Prepared for unmanned production with various options + 14 pallet positions (500 × 500 mm) on two levels with one set-up station + Easy operation via machine control with intuitive and integrated Pallet Manager software Heppler uses 3 NHX 5000s for automated manufacturing of hydraulic components made of stainless steel, which are all automated with an RPS 14-station rotary pallet storage system. Flexible automation solutions for the future Heppler will continue to practice its mod- ernization philosophy when making future investments. “Growth of up to 15 percent in recent years has confirmed our decisions,” sums up Dieter Heppler. That is also why future purchases will be made with the same considerations in mind: “Innovative manufac- turing technology and flexible automation solutions play a central role in this.” A fourth NHX 5000, also with RPS 14, will be installed early in 2022. « Automated entry to 6-sided complete machining thanks to the B-axis and Robo2Go With the CLX 450 TC, DMG MORI has devel- oped a turn-mill center that offers its users affordable entry into 6-sided complete machining. “This favorably-priced machine concept was a convincing reason for the acquisition,” reflects Dieter Heppler. Since then, the CLX 450 TC has been responsible in particular for complex workpieces made of aluminum and stainless steel. “We also installed a Robo2Go from DMG MORI so that we could use the machine for unmanned third shifts overnight and at the weekend,” explains Dieter Heppler. In particular, smaller batch sizes can be processed completely autono- mously in this way. For larger series, work is limited to simply loading the Robo2Go. Heppler also found an efficient manufac- turing solution from DMG MORI’s product range for producing its wide range of hydrau- lic valve manifolds from stainless steel. The 44 TECHNOLOGY E XCELLENCE team produces components in small and medium-sized batch on three NHX 5000 horizontal machining centers with RPS 14. “The setup of towers in parallel with pro- duction provides a real boost to productiv- NHX 5000 AND RPS 14: 14 PALLETS WITH TOWER LOADING ity,” says Dieter Heppler. With 14 positions for 500 × 500 mm pallets on two levels, it is possible to load numerous orders while the powerful machine continues to mill. Up to 60 m/min rapid traverse and 1.2 g acceleration speaks for itself. The compact design was another reason in favor of the automation solution with RPS 14: “The ratio of capacity to footprint is perfect for us.”

MATRIS Light MATRIS Light HIGHLY FLEXIBLE & COLLABORATIVE AUTOMATION FOR WORKPIECES UP TO 5 kg HIGHLIGHTS + Freely movable workpiece handling, incl. robot and storage area on a trolley – Workpieces up to 5 kg, or 2 × 2 kg with double gripper – No infrastructure changes – No safety fence necessary – 600 × 900 mm footprint + Collaborative robots, setup time < 5 minutes – Direct teaching without robot knowledge – Easy connection via Ethernet + Expansion (option) (2-position storage for max. 36 as standard) – Storage for up to 108 workpieces – Blow-off device – Measuring system and quality check – etc. + Available for 20 machines – TURNING: NLX 1500, 2000, 2500 / ALX 1500, 2000, 2500 / NTX 1000, 2000, 2500 / NZX 1500, 2000, 2500 – MILLING: CMX 600, 800, 1100 V / i 30 V / NHX 4000 / CMX 50 U / DMU 50 / DMU 40 eVo INSTALLATION IN < 5 MINUTES Collaborative robot 2D vision camera (option) Gripper Control panel RETROFITTABLE: FOR MACHINERY WITH AUTOMATION INTERFACE All in one – Easy to move trolley Secured via 3-point support Plug & Play Ethernet connection 46 TECHNOLOGY E XCELLENCE

PH CELL WITH DMU 65 monoBLOCK PH Cell MODULAR PALLET HANDLING FOR UP TO 40 PALLETS 300 kg TRANSFER WEIGHT Retrofittable! Connection to existing machines possible if automation interface already integrated Available for: – DMU 65 / 75 / 85 / 95 monoBLOCK – DMU 65 H monoBLOCK – DMU 50 3rd Generation – DMU 40 / 60 / 80 eVo – DMU 80 / 90 P duoBLOCK – CMX 50 / 70 U – CMX 600 / 800 / 1100 V HIGHLIGHTS + Unrivalled ergonomics and accessibility to the work area thanks to loading from the side + Modular design to suit individual customer requirements + Subsequent expandability with a second shelf module + Simple adjustability of shelf heights + Separate setup station for ergonomic preparation of pallets during production + Short commissioning time thanks to defined interface and modular principle + Attractively priced automation in the DMG MORI VERTICO design 48 TECHNOLOGY E XCELLENCE PALLET CHANGE DEVICE Up to 300 kg transfer weight (workpiece incl. pallet) SEPARATE SETUP STATION + Ergonomic setting-up + Rotatable option

NEW: PH CELL MAX PH Cell MAX MODULAR ROTARY PALLET STORAGE FOR UP TO 21 PALLETS NEW Retrofittable! Connection to existing machines possible if automation interface already integrated CONSTRUCTION KIT Modular concept for individual customer requirements with 2 different sizes and 2, 3 or 4 shelf levels handling device shelf storage setup station Compact! up to 21 pallets in a 16.5 m2 footprint + Fast pallet change in under 45 seconds + Heavy loads possible with 2,000 kg due to double gripper fork per storage location + Rotatable setup station as standard + High precision FD setup station + Handling device for pallets from + Fast commissioning. The shelf optionally available 500 × 500 mm to ø 1,100 mm storage system is transported as a whole including the handling device + Setup station optionally available in conjunction with clamping hydraulics + Maximum 21 pallets on 4 levels in the overall system 50 TECHNOLOGY E XCELLENCE

CUSTOMER STORY – MAYER PRÄZISION GMBH AUTOMATION AS A QUALITY FACTOR Mayer Präzision manufactures a wide range of jig and fixture components – from a single part to medium-sized batch runs. Training and reliable manufacturing processes as a success factor The fact that Mayer Präzision completes orders in such a solution-oriented and effi- cient manner is due, on one hand, to its experienced employees and well-trained junior staff. “We try to employ two appren- tices per year to cover our need for special- ist staff,” says Christoph Glier. On the other hand, the modern machines contribute to productivity – and to the quality of the jigs and fixtures. Ferdinand Urlbauer, plant man- ager at Mayer Präzision, adds: “Modern and flexible machine tools allow us to produce our wide range of parts and to always guar- antee the often high precision requirements.” DMG MORI has made a decisive contribution to this with stable machine tools and automa- tion solutions that ensure reliable processing. DMU 50 INCLUDING PH CELL WITH 40 PALLETS IN A FOOTPRINT LESS THAN 26 m2 Mayer Präzision installed one such automa- tion solution at the start of 2021 in the form of a DMU 50 3rd Generation and a PH Cell. “The combination unites machining flexibility and efficiency in one very compact footprint,” says Christoph Glier. This not only allows them to produce a very wide spectrum of compo- nents but also to fully utilize the capacity of the machine. The PH Cell has a modular At the beginning of 2021, Mayer Präzision invested in a DMU 50 3rd Generation and two CMX 600 Vs. Mayer Präzision GmbH has been regarded as a reliable manufacturing partner for jigs and fixtures for assembly work in the automotive industry for over 30 years. It is a subsidiary of ASD Maschinenbau GmbH since 2016 with a staff of 30 specialists who work at the com- pany headquarters on design and machining. Mayer Präzision has been relying on CNC technology from DMG MORI for its produc- tion for several years, as its latest acquisi- tions show. For the manufacturing service provider, two CMX 600 Vs, one with robotic automation and a DMU 50 3rd Generation with PH CELL are the entry into automated and thus more productive manufacturing. Complex jigs and fixtures within just a few weeks “As a service provider, we get involved in new projects for jigs and fixtures at a very early stage,” Christoph Glier, managing director of Mayer Präzision, explains the day-to-day business. As soon as an automobile manu- facturer produces a new model or even just a facelift to existing models, they need the cor- responding jigs and fixtures for the assem- bly process. The experienced team at Mayer Präzision provides support with the required expertise and manufactures the correspond- ing components. “We can deliver in just a few weeks, depending on the complexity of the jigs and fixtures.” 52 TECHNOLOGY E XCELLENCE

DMG MORI ULTRASONIC LASERTEC GMBH / AUTOMATION PH 50 SUCCESS IN A NICHE AREA INNOVATIVE ULTRASONIC MACHINING FOR DEMANDING COMPONENTS IN (EUV) LITHOGRAPHY SYSTEMS HIGHLIGHTS ULTRASONIC 50 + Perfect ULTRASONIC entry-level machine, available as 3-, 4-, 5-axis version with 15,000 rpm as standard. + 4-axis version with Direct Drive C-axis for up to 300 rpm and cylindrical grinding cycle + Full 5-axis simultaneous machining with optional NC swivelling rotary table with −35° to 110° swivel range + ULTRASONIC microDRILL: Adaptive attachment spindle for micro bores from > ø 0.1 mm at up to 32,000 rpm + ULTRASONIC 3rd generation for maximum productivity and high process reliability UP TO 3× HIGHER REMOVAL RATES RA ≤ 0.1 µm REDUCED SSD UP T0 50 % LOWER PROCESS FORCES NEW LASERTEC 50 PrecisionTool with PH 50 for the auto- nomous series production of diamond tipped tools up to ø 355 × 410 mm. AUTOMATION PH 50 THE MOST COMPACT AND COST-EFFECTIVE PALLET AUTOMATION FROM DMG MORI 54 TECHNOLOGY E XCELLENCE HIGHLIGHTS + Most cost-effective pallet automation from DMG MORI + Small footprint – only 2.7 m2 (1.6 × 1.7 m) + Flexible use for a wide range of DMG MORI machines + Operation directly at the machine control + 3× NC axes for high flexibility and precision + Various tool pallet configurations for HSK-50, HSK-63 , HSK-100, EROWA ITS 148, Schunk

CUSTOMER STORY – TRÜTZSCHLER TEXTILE MACHINERY CO., LTD. FLEXIBLE AND ENERGY- EFFICIENT PRODUCTION OF HIGH-PERFORMANCE TEXTILE MACHINES Since 1888, the name Trützschler has stood for expertise in the preparation of textiles. The globally active group of companies founded Trützschler Textile Machinery (Shanghai) Co., Ltd. in China in 2001. At the site, around 500 employees produce and assemble blow rooms, carding machines and draw frames, among other things. There has been close cooperation with DMG MORI from the start, resulting in the installation of ten machine tools from the technology leader, including two NHX 8000s, one with a CPP linear storage system for seven pallets. The latest acquisitions were an NHX 6300 and an NHX 5500, each equipped with a rotary pallet storage system for 12 and 21 pallets respectively. Increase in market share from 5 to 30 % Continuous growth of the textile industry is driving demand for high-performance, automated, intelligent textile machines. Trützschler knows the requirements of the local markets extremely well and aligns its development accordingly. The company is ensuring its own competitiveness and that of its customers by continuing to expand its range of products. Since 2001, Trützschler has been able to increase its market share from five to 30 percent in China, one of the largest textile markets worldwide. “In view of the continuous growth of Trützschler in the Chinese market and the positive outlook there, we need ever-increasing production capacity,” explains Yi Wu, head of production at Trützschler in Shanghai. Partnership and over 100 years of experience Due to the small batch sizes and diverse variations, textile machines cannot be manu- factured in standardized, large-scale produc- tion. That is precisely why Trützschler values flexible manufacturing processes. Harald Schoepp, managing director of Trützschler in China, considers DMG MORI to be the per- fect partner: “Their experts have fulfilled all our expectations and reliably supported us in the optimization of our production processes.” The cooperation benefits from over 100 years of experience and the similar business philosophies of both companies. Trützschler uses an NHX with a 7-station carrier pallet pool (CPP) for automated manufacturing of large components. 56 TECHNOLOGY E XCELLENCE

CUSTOMER STORY – TRÜTZSCHLER TEXTILE MACHINERY (SHAGNHAI) CO., LTD. For him, it is important to look at MESSENGER every day and he prefers the status to be green: “That means the machines are running normally and as scheduled.” Condition monitoring thanks to an update to the latest CELOS version There is no doubt that monitoring the status of the machine considerably improves the digi- tization process during production. However, the older machine tools do not have condition monitoring, which is why DMG MORI pro- vided the required IoTconnector retrofit and the latest version of CELOS. This allowed Trützschler to network all DMG MORI machi- nes that have been in use since 2017 – a big step towards digitization. Sustainable development and innovation for a green future The textile industry is also following the upswing of the green economy. As a leading Harald Schoepp, managing director of Trützschler in China and Zou Zhenhua, leader of the mechanical machining team, in front of one of the two NHX 8000s. UP TO 30 % MORE ENERGY EFFICIENT COMPARED TO PREVIOUS MACHINE MODELS ENERGY-EFFICIENT AND LOW-EMISSION MACHINE Up to 30 % energy savings compared to previous machine models, e. g. through: + Energy recovery during braking + Demand-based control of process parameters and components + Energy saving app 58 TECHNOLOGY E XCELLENCE

CUSTOMER STORY – LINDNER-RECYCLINGTECH GMBH PUSHING THE CIRCULAR ECONOMY TURNKEY SOLUTIONS FOR RECYCLING 1 Among other things, Lindner-Recyclingtech GmbH manufactures integrated solutions for recycling plastics. An important part of the overall solution is the shredder, such as the MICROMAT series, in which the internally- developed Mono-Fix knife system is used. 1 + 2. The Mono-Fix system makes it possible for different knives to be used for shredding plastic in one machine. Optimal results are achieved in this way, particularly when processing a mixture of a wide variety of plastics. 2 60 TECHNOLOGY E XCELLENCE

CUSTOMER STORY – LINDNER-RECYCLINGTECH GMBH 1 4 2 3 FULLY AUTOMATED MANUFACTURING SYSTEM – EVERYTHING FROM A SINGLE SOURCE! FULLY AUTOMATED PRODUCTION OF SHREDDER COMPONENTS 1. 2 × DMU 80 P duoBLOCK machines, expansion with a third machine possible 2. Mobile robot with 360 kg payload for loading the machines with raw material and automatic fixture exchange 3. Pallet store with space for 8 Euro pallets for storage of bulk goods, various fixtures and workpiece grippers 4. Storage for various fixtures and workpiece grippers DIGITAL ENGINEERING THE RESOURCE-CONSERVING SOLUTION FOR PRODUCTION START-UP AND TEST MACHINING The most efficient machines are those that produce around the clock. This is where the advantages of digital engineering lie. The machine or the entire system is completely simulated digitally in advance, including all of the program and automation. This eliminates the extremely time-consuming and resource-inten- sive running-in of the actual machine. New processes can also be set up digitally while the machine is still running. + 40 % faster production ramp-up – carry out employee training and non-productive activities digitally + Cleaning station, SPC and NOK drawer etc. + Up to 30 % cost reduction – less testing on the machine + 100 % collision-free run-in – complete digital testing and optimization 62 TECHNOLOGY E XCELLENCE

NEW AUTOMATION – UNIFIED CELL CONTROLLER NEW AUTOMATION – DMG MORI CELL CONTROLLER NEW: DMG MORI CELL CONTROLLER LPS 4 HIGHLIGHTS LPS 4 + Pallet, workpiece & tool handling + Tool management + Fixture management + AGV control + ISTOS PRODUCTION PLANNING & CONTROL + CELOS Job Manager + Reporting & evaluation functions, e. g. OEE >> Modular software modules exactly adaptable to any customer requirement E H A N D L I N G C P I E K R O W LING D N A T H E L L A P Everything from a single source from DMG MORI. 64 TECHNOLOGY E XCELLENCE LPS 4 – ONE MASTER CONTROL FOR ALL AUTOMATION SOLUTIONS TOOL MANAGE M E N T A G V C O N T R O L FOR CPP, LPP, MATRIS, WH Flex and AGV‘s (PH, WH & TH) and combinations thereof.

The introduction of TULIP allowed us to sustainably optimize the entire manufacturing process. From PRODUCTION PLANNING to material management to actual assembly. Better than with any ERP system. Sven Donner Production manager at VETEC Ventiltechnik GmbH, now Project Director at SAMSON AG PAPERLESS DOCUMENTATION ACROSS THE ENTIRE VALUE-ADDED CHAIN VETEC Ventiltechnik GmbH develops and manufactures rotary plug valves, pneumatic actuators and customized valves for indus- trial applications. The Speyer-based con- trol technology specialist is a subsidiary of SAMSON AG, with headquarters in Frankfurt am Main. VETEC has been setting standards in solving valve control problems in most industrial areas for four decades – from the oil and gas industry to refineries in the pet- rochemical sector to large-scale chemical 66 TECHNOLOGY E XCELLENCE plant and in the metal, paper and food indus- tries. Among other machines, VETEC uses an NLX 3000 | 700, a DMU 100 monoBLOCK and an NHX 8000 from DMG MORI so that it can continue to manufacture the steadily growing product range economically. VETEC also digitizes various processes in the val- ue-added chain with the help of the TULIP no-code platform. Digital and paperless process support with TULIP In order to modernize its production facili- ties, VETEC relies on digital solutions such as my DMG MORI for accelerating service as well as TULIP in the area of individ- ually created apps for paperless docu- mentation across the entire value-added chain. “It starts with the control of produc- tion orders,” explains Sven Donner: “For example, the TULIP app manages parts

CUSTOMER STORY – VETEC VENTILTECHNIK GMBH PRIME EXAMPLE OF HOW MACHINE BUILDERS, TOOL MANUFACTURERS AND END USERS HAVE TO WORK TOGETHER. “We machine these in the Speyer plant up to a maximum workpiece weight of three tons,” adds Sven Donner. Consequently the NHX 8000 with the 1,413 Nm powerMASTER spindle was added to the shortlist. At the beginning of 2019, VETEC decided to buy the NHX 8000, which was put into oper- ation in the same year. Since a U-axis is use- ful for certain turning operations on the valve housing, actuating tool specialist KOMET was involved in the planning at an early stage. During the production phase, DMG MORI was able to prepare the machine hardware for subsequent integration of the KOMET actu- ating tool . Sven Donner states: “For me, that was a prime example of how machine build- ers, tool manufacturers and end customers have to work together.” VETEC manufactured the first valve housing of nominal size DN500 from stainless steel (1.4408) on the NHX 8000 at the end of February 2020, i. e. from start to finish in a single clamping. « VETEC VENTILTECHNIK FACTS + Established in Speyer in 1900, the company has been a subsidiary of SAMSON AKTIENGESELLSCHAFT since 1988 + 130 employees + Development and production of rotary plug valves, pneumatic actuators and customized valves for industrial applications VETEC Ventiltechnik GmbH Siemensstraße 12 67346 Speyer, Germany vetec.samsongroup.com Among other things, VETEC manufactures rotary plug valves in nominal sizes of up to DN700 (ø 700 mm internal pipe diameter) for use in process or plant engineering, for example. With a maximum torque of 1,413 Nm, the powerMASTER spindle of the NHX 8000 is perfect for heavy-duty machining. 68 TECHNOLOGY E XCELLENCE Integrated noise attenuator that minimizes control valve noise emission, which is normally caused by the free jet flowing through the vena contracta.

CUSTOMER STORY – NASHERO SRL END-TO-END BIDIRECTIONAL ACCESS TO THE PROCESS CHAIN Complex components made of steel, titanium or aluminum are one of the core competences of NASHERO, which also manufactures molds for carbon fiber components. Founded in 2009, NASHERO designs, devel- ops, produces and sells light aircraft and aircraft components. At the same time, the company also uses its technical know-how to help customers that require high-preci- sion and complex components for demand- ing industries, such as the medical sec- tor. NASHERO uses machine tools from DMG MORI to efficiently manufacture such products, which are made of steel, alumi- num, titanium or carbon fiber, amongst other materials. In 2017, the company installed an automated DMU 50 3rd Generation equipped with the Digital Manufacturing Package. High-precision for the aerospace industry Dr. Naresh Sharma dreamed of developing safe, efficient and faultless aircraft. “The development was based on our many years of experience in the aerospace industry,” he says looking back to the early days. “The experi- ence we gained showed us what beneficial and desirable safety features were needed.” Today, the team has exceeded its initial dream. In addition to a light sport aircraft, the com- pany also offers state-of-the-art production technologies to OEMs in the aerospace indus- try. “We placed great value on keeping all pro- cesses in-house to ensure we had complete control over the quality of our work,” explains Dr. Sharma. The requirements are extremely high, as NASHERO manufactures complex parts in small quantities and to tolerances right at the limit of the capabilities of the machine tools. Digital Manufacturing Package: Any machine can be placed in a networked environment “The machine is one element in the process chain that achieves the required quality of the produced part. The machining strategy, tool holders, tools and their handling are just as important,” says Dr. Sharma. “DMG MORI is one of the few that can make end-to-end and bidirectional access to the process chain pos- sible.” The DMU 50 3rd Generation is equipped with the Digital Manufacturing Package from DMG MORI, which can connect every machine in a networked environment: “Data is king in every company environment. Bidirectional data access in particular makes it possible 70 TECHNOLOGY E XCELLENCE for us to work with maximum efficiency.” The digitization solution gives the machines access to the company’s ERP system and to DIGITAL MANUFACTURING PACKAGE – DIGITAL NETWORKING OF EXISTING MACHINES the data storage, which provides production with important data on tool, program and sub-routine.

CUSTOMER STORY – KARL GEORG STAHLHERSTELLUNGS- UND VERARBEITUNGS GMBH FUTURE-PROOF WHEEL MANUFACTURING DMG MORI is an important partner for us. The wide range of products, the automation solutions from a single source and the focus on further digital developments make us optimistic that we can continue to implement innovative manufacturing processes. Andreas Löhmann, Production Manager and Philipp Hüsch, Tool Management at Karl Georg Stahlherstellungs- und Verarbeitungs GmbH 72 TECHNOLOGY E XCELLENCE

CUSTOMER STORY – KARL GEORG STAHLHERSTELLUNGS- UND VERARBEITUNGS GMBH “We benefit from the stability of the NLX mod- els for heavy-duty machining,” adds Andreas Löhmann. The compact design in relation to the 600 mm turning diameter in the larger model was also an argument in favor of using these machines. DMC 80 FD duoBLOCK – mill-turn complete machining Since 2021, Karl Georg has been using a DMC 80 FD duoBLOCK with a special chuck from Schunk for machining even bigger wheels up to ø 700 mm. “The technology inte- gration on the milling / turning center is a leap in innovation that allows us to completely machine large wheels,” explains Andreas Löhmann. The DMC 80 FD duoBLOCK also increases productivity because of its pallet changer: “Being able to set up while produc- tion is in progress increases the utilization of the machine considerably.” CTX beta 1250 TC with Robo2Go: Automated turn-mill machining of medium-size batches Karl Georg also achieves a high degree of machine utilization with an automated CTX beta 1250 TC. The turning-milling center was purchased for complete machining of series production parts. In this case, batch size is up to 20 parts. “An optimal volume for the Robo2Go,” thinks Philipp Hüsch. As the CTX beta 1250 TC operates autonomously for long periods, the operator can work in paral- lel on one of the NLX 4000 machines. Andreas Löhmann sees great potential in the auto- mation of manufacturing processes and in multi-machine operation: “We are increasing our capacity and working much more effi- ciently with this approach.” 74 TECHNOLOGY E XCELLENCE Karl Georg uses WERKBLiQ and has networked the machines with the Digital Manufacturing Package in order to minimize downtime. DMG MORI technology cycles: Complete machining including turning, milling and gear cutting For complete machining, Karl Georg relies on turning and milling in a single clamping as well as on exclusive DMG MORI technology cycles for gear cutting. “We carry out hobbing on the CTX beta 1250 TC,” says Philipp Hüsch, quoting an example. gearSKIVING 2.0 is used on the DMC 80 FD duoBLOCK. “ We are cur- rently machining module 10 spur gears.” According to Andreas Löhmann, the com- pany wishes to continue developing the use of DMG MORI technology cycles. “The more process steps we implement on a machine, the more effective we become.” INTO THE FUTURE WITH INNOVATION Digital Manufacturing Package with NETservice: Short downtimes thanks to remote service A basic requirement for high utilization of production capacity is highly reliable machine tools on the shop floor. “We use the DMG MORI NETservice so we can transmit technical problems live to the DMG MORI Service which helps us to keep machine downtime as short as possible,” says Philipp Hüsch. Many of the downtimes that occur can be discussed and rectified over the phone using this remote solution, which DMG MORI provides as part of the Digital Manufacturing Package. Technology integration, automation solutions and digital processes – Karl Georg has found a way of making its production sustainable. Andreas Löhmann regards DMG MORI as an important partner: “The wide range of products, the automation solutions from a single source and the focus on further digital developments make us optimistic that we can continue to implement innovative man- ufacturing processes.” «

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