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ULTRASONIC 40

ULTRASONIC 40 eVo linear

Universal ULTRASONIC Machining Centre

Max. X-axis stroke
400 mm
Max. Y-axis stroke
400 mm
Max. Z-axis stroke
375 mm
Max. workpiece diameter
480 mm
Max. workpiece height
460 mm
Max. workpiece weight
250 kg
Control & software alternatives
SIEMENS

Highlights

ULTRASONIC by DMG MORI

ULTRASONIC by DMG MORI
ultrasonic-40-evo-highlight picture 1

ULTRASONIC technology integration - reduced process forces for higher productivity

  • Technology integration via HSK-A63 interface for ultrasonic superimposition of the tool rotation with amplitudes up to 15 µm
  • Process forces reduced by up to 50% through ULTRASONIC enable, depending on requirements: higher feed rates, improved surface quality up to Ra <0.1 µm, longer tool life
  • Specific coolant treatment systems with centrifuges, optimized for the ULTRASONIC processing of Advanced Materials

ULTRASONIC 3rd Generation - Optimal process control through intelligent controls

  • Constant amplitude in the process to ensure reproducibility
  • Automatic detection of the working frequency, significantly improved hardware for signal acquisition
  • Frequency tracking and simultaneous power control in real time for optimal process stability
  • Ensuring the ULTRASONIC advantages even with non-optimal tools
  • Fully compatible with 2nd generation ULTRASONIC actuator

5-Axes Simultaneous Machining with proven Swivel Rotary Table

  • Swivel range of the B-axis -5/ +110°
  • Table load up to 250 kg
  • Cooling of table unit table bearings and drives

Mill-Turn Operation

  • Speed of the C-axis up to bis 1,200 rpm
  • Motorspindle with 18,000 rpm , 130 Nm and HSK A63

Spindles

  • speedMASTER 20,000 rpm in standard version
  • speedMASTER 15,000 rpm with 200 Nm (option)
  • Motorspindle 24,000 rpm (option)
Ball screw

Accuracy

  • Cooling of table unit, table bearings and drives
  • Cooling of bearings and spindle nuts of ball screw drives
  • Cooled guideways in the linear axes X/Y/Z
ULTRASONIC Machining of Advanced Materials for the Semiconductor Industry

Application Examples

Automation

Standard automation and customised solutions in the VERTICO design

Automation is a key element of digital production. Every DMG MORI machine can be upgraded with standard automation or with a customised automation solution for flexible manufacturing systems:

Control & Software

CELOS and Industry 4.0 by DMG MORI

CELOS

Integrated digitization of the DMG MORI machines & the shop floor:

  • CELOS Machine: APP-based user interface with access to all production-related information
  • CELOS Manufacturing: 27 CELOS APPs for the optimal preparation & processing of orders
  • Digital Factory: Continuous digital workflows from planning to production & service
More

Service & Training

Downloads & Technical Data

Downloads

Workpiece
Max. workpiece diameter
480 mm
Max. workpiece height
460 mm
Max. workpiece weight
250 kg
Work Area
Max. X-axis stroke
400 mm
Max. Y-axis stroke
400 mm
Max. Z-axis stroke
375 mm