ULTRASONIC 60 Production
If it doesn't come down to the last μm, but on solid performance!
Max. X-axis stroke
24 in.
600 mm
Max. Y-axis stroke
24 in.
600 mm
Max. Z-axis stroke
20 in.
510 mm
Max. workpiece length
24 in.
600 mm
Max. workpiece width
24 in.
600 mm
Max. workpiece diameter
25 in.
630 mm
Max. workpiece height
18 in.
450 mm
Max. workpiece weight
661 lbs.
300 kg
Control & software alternatives
SIEMENS
Highlights
Workpieces up to Ø630 x 450 mm and 300 kg on < 7 m²
- Swivel/rotary table with -15° to +110° and 360° infinite C-axis
- Working area: X = 600 mm, Y = 600 mm, Z = 510 mm
- 15,000 rpm speedMASTER HSK-A63 spindle with 20 kW / 121 Nm
ULTRASONIC process integration: up to 50% reduced process forces in hard-brittle Advanced Materials
- Higher productivity with reduced process forces for hard machining of advanced materials with high precision, e.g. for ceramic and glass machining
- ULTRASONIC axialGRINDING for cylindrical grinding operations with B/C tolerance of 16 arc seconds
- Extensive ULTRASONIC technology cycles like feedCONTROL, flowCONTROL
High rigidity thanks to monolithic machine bed, massive castings & wide guideways
- Optimal precision and process stability thanks to direct measuring system and advanced multi-sensor thermal compensation
- Positioning accuracy 8 μm / 16''
- 8 µm ballbar test: the highest accuracy of circular interpolation
Base for an your efficient and sustainable production
- 60-pocket tool changer as standard (two pockets per ULTRASONIC actuator)
- Wide range of DMG MORI automation solutions, both workpiece & pallet handling
- Effective & intuitive operation due to CELOS X on SINUMERIK ONE
Application Examples
Automation
Standard automation and customized solutions in the VERTICO design
Automation is a key element of digital production. Every DMG MORI machine can be upgraded with standard automation or with a customized automation solution for flexible manufacturing systems:
AMR 1000
Holistic automation on the shop floor
- Collaborative automation solution with free layout design
- Omnidirectional movement for minimal space requirements (turning radius 0m)
- Basis for additional tasks, e.g. B. tool handling, chip disposal, etc.
- Material transport, pallet size 800x600 mm to 1,100x1,100 mm, or 1,200 x 800 mm
- Maximum transport weight of up to 1,000 kg
- Security based on Sick and Siemens technology
Highlights
AMR 1000 Material
- Autonomous transport of material pallets
- Transport of different load carriers
- Integration into DMG MORI automation systems for workpiece handling – exchange of finished part and raw part pallets
- Integration into existing processes
- Scalable and expandable at a later date
AMR 1000 chips
- Autonomous transport of chip containers
- Automatic transport order from the master computer
- Extended autonomy of the machine tool
- Material and chip transport can be combined
PH 50
Most compact and cost-effective pallet automation from DMG MORI
- Most compact and cost effective pallet automation system from DMG MORI
- Small space requirement of only 2.7 m2 (1.6 × 1.7 m)
- 3 CNC axes for high flexibility and precision
- Modular system with various tool pallet configurations for HSK-50, HSK-63, HSK-100, EROWA ITS, Schunk
- Flexible integration possible for a large number of DMG MORI machines
- Pallet Master – for convenient and simple control of the automation directly via the machine control
PH 150
Universal pallet handling from DMG MORI
- Control directly via the machine control system
- High variability of available configurations from 24 round pallets of ø 148 to four 500 × 500 mm pallets
- Up to 150 kg workpiece weight as standard (optionally expandable to 250 kg)
- Possibility to prioritize orders
- EROWA clamping system as standard, SCHUNK optional
- High clamping repeatability (< 0.002 mm for the chuck EROWA UPC-P)
- Optimal accessibility to the machine and automation
PH Cell 300
PH Cell 300 - Modular pallet handling for up to 40 pallets
- Modular automation concept with up to 40 storage locations in a 10.7 m2 footprint
- Handling of different pallet sizes in one system
- Up to 300 kg transfer weight (workpiece incl. pallet)
- Separate setup station for ergonomic and simultaneous loading and unloading of pallets
- Convenient and simple control of the automation directly via the machine control panel
PH Cell Twin
PH Cell Twin - Modular pallet handling for 2 machines and up to 30 pallets
- One pallet handling device for 2 machines
- Up to 30 pallets on 12.9 m² due to double row pallet storage on each level
- Workpieces up to 500 x 500 x 500 mm
- Up to 300 kg transfer weight (workpiece incl. pallet)
- Retrofit of the second machine possible
- Attractively priced automation in DMG MORI VERTICO design
Robo2Go Milling 3rd Generation
Flexible workpiece handling for small to medium batch sizes
- One app for uniform control of all Robo2Go variants, setting up a new workpiece < 5 minutes
- Robo2Go Milling, robot payload 25, 35 or 70 kg
- Best-in-class layouts with right setup variant
AMR 2000
Holistic automation on the shop floor
- Collaborative automation solution with free layout design
- Omnidirectional movement for minimal space requirements (turning radius 0m)
- Basis for additional tasks, e.g. B. tool handling, chip disposal, etc.
- Material transport from Euro pallets 1,200 x 800 mm
- Maximum transport weight of up to 2,000 kg
- Security based on Sick and Siemens technology
Highlights
AMR 2000 Material
- Autonomous transport of material pallets
- Transport of different load carriers
- Integration into DMG MORI automation systems for workpiece handling – exchange of finished part and raw part pallets
- Integration into existing processes
- Scalable and expandable at a later date
AMR 2000 chips
- Autonomous transport of chip containers
- Automatic transport order from the master computer
- Extended autonomy of the machine tool
- Material and chip transport can be combined
AMR 2000 tool handling
- Tool identification in the standard
- Autonomous transport and exchange of tools between machines and tool storage systems
- Max. tool dimensions ø 280 / 400 mm
- Max. tool weight 30 kg
- Transport weight 720 kg (24× 30 kg)
- Maximum number of tools: 24 pcs
Robo2Go Open
Highly flexible and collaborative automation for workpieces up to 10 kg
- Freely movable workpiece handling, incl. robot and storage area on a trolley
- Workpieces up to 10 kg, or 5 kg x 2 with double gripper
- No infrastructure changes
- No safety fence necessary
- 600 × 900 mm footprint
- Collaborative robots, setup time <5 minutes*
- Direct teaching without robot knowledge
- Easy connection via Ethernet
- Two types of workpiece stockers can be selected
- Storage for up to 64 workpieces
- Blow-off device
- Regrip station
*When the optional tag position correction function is selected or when the machine / workpiece setup is already completed.
MATRIS WPH
Flexible automation system for both workpiece and pallet handling
- Payload: max. 210 kg (MATRIS WPH 210)
- Handling of workpieces (W x D x H) up to 340 x 250 x 250 mm (MATRIS WPH 210)
- Handling of pallet weight up to 150 kg (MATRIS WPH 210)
- Universal handling with hand changer
(Workpiece, Hand, Pallet, Shelf) - Drawer stocker for maximized capacity
- Movable shelves for variety size of fixtures
- Guidance-based HMI controller
- Quick installation & maintenance
Highlights
High productivity and flexibility for variable-mix, variable-volume production
- Robot equipped with servo hand to handle a wide variety of workpieces:
Universal handling with hand changer (Workpiece, Hand, Pallet, Shelf) - Drawer stocker: Large stock capacity
- Pallet shelf: Movable shelves
- Pallet setup station with flat operating space:
Vacuum unit can be mounted as an option - HMI controller
- No code robot operation
- Quick recovery
- Message and Assistance
- Minimize setup time
Control & Software
SIEMENS SINUMERIK ONE
- 3D Shopfloor Programming for workshop-oriented programming with automatic feature recognition
- Advanced Surface and Top Surface: best workpiece surfaces with minimum machining time
- Optimized PLC cycle times
- Comprehensive machining cycles
- Powerful multicore system architecture for smooth operation with maximum CNC performance
- Familiar look & feel
ULTRASONIC microDRILL
- With ULTRASONIC 3rd Generation and 32.000 rpm for micro drilling with highest process safety
- Fully integrated regulation of the drilling force in the preset- spindle down to smaller 1 N – independent from the z-axis of the machine
- ICS with seperate fine filtration and flow rate control starting from 1 l/min
- Automatic ejector mechanism for drill cores from the diamond hollow drills
Highlights
Customer Benefits
- Drilling diameter from 0.1 mm – 2.0 mm
- Several thousand holes per part possible without manual interaction
- Applicable for diamond hollow drills and spiral drills
Left : Fully integrated into the display in the CELOS SideScreen / Right : Precise regulation of the drilling force incl.
ULTRASONIC feedCONTROL
- Automatic reaction of process changes (materials, tool abrasion) by adapting the feed rate in the process
- Directly evaluates the signals (frequency and power) of the ULTRASONIC system
- Optionally also takes the spindle utilization into account
Highlights
Customer Benefits
- Always optimal process performance
- Process control through predefined parameter windows
- Safety for fragile workpieces made of brittle-hard materials
Left : ULTRASONIC feedCONTROL sets limit values “Upper / Lower Limit” for the machining process and monitored in real time. This determines the optimum “Operating Range” of the process. / Right : Via an intuitive user interface, ULTRASONIC feedCONTROL can be set up quickly. Parameters and required reactions are defined in this way.
intoolSENSOR
- Automatic detection of contact with the workpiece
- Tool breakage detection without additional measuring device
- Self-learning algorithm for precise contact detection
Highlights
Customer benefits
- Precise drilling depth independent of tool wear
- Time saving due to automatic recognition of the workpiece contact
- Increased process reliability due to closed control loop
Left: The ULTRASONIC system reacts to external load; Right: Tool contact detected
Application Tuning Cycle 2.0
- Process-oriented adjustment of the feed rate in relation to the table loading
- Minimization of machining time with maximization of the component quality
- NEW: Now also available for CTX TC. Ideal machining result with the highest machine dynamics*
*without consideration of feed weight
Highlights
Customer Benefits
- User friendly setting of the machine dynamics with included DMG MORI know-how
- Time savings in roughing
- High surface finish during finishing
Left : ATC 2.0 – Milling: Consideration of table loading. / Right : ATC – Turning: for CTX TC for easy adjustment of the machine dynamics.
MPC 2.5 – Machine Protection Control
- Vibration monitoring in the process
- Rapid shutdown in case of a crash
- Manual retraction even in swiveled machining plane
- NEW: Torque monitoring
- New: Recommended with Protection Package for CTX TC machines
Highlights
Customer Benefits
MPC Graph: current and learned process values. / MPC Diagnostics: stock condition, number of impact and crash.
- Avoiding tool breakage
- Increase in machine availability
- Damage reduction
3D quickSET 2.0
Turning
- Measurement and correction of the position of turning and Pivot axes (C4, C3, B)
- Sag compensation possible
- Can be used in combination with standard probes from customers (recommended Renishaw, Blum)
Milling
- Toolkit for checking and correcting the kinematic accuracy of 4- and 5-axis machine configuration
- All head variations and table axes
Highlights
Turning Customer Benefits
- Reliable re-calibration of the machine before a highly precise processing
- Continuous documentation of machine accuracy
- No rejected parts due to unknown Geometric-deviations
Dialogue-guided measurement of the B- and C-axis.
Milling Customer Benefits
- Periodic recalibration of the machine with comprehensive documentation
- Highest kinematic accuracy in self-regulation
Define kinematics head
Service & Training
Downloads & Technical Data
Workpiece
Max. workpiece length
24 in.
600 mm
Max. workpiece width
24 in.
600 mm
Max. workpiece diameter
25 in.
630 mm
Max. workpiece height
18 in.
450 mm
Max. workpiece weight
661 lbs.
300 kg
Work Area
Max. X-axis stroke
24 in.
600 mm
Max. Y-axis stroke
24 in.
600 mm
Max. Z-axis stroke
20 in.
510 mm