Unique DMG MORI Gear Cutting solutions …
… to increase your own added value!
Do you already utilize your machine’s full potential? Increase your own added value with DMG MORI technology cycles!
Overview
DMG MORI gearSKIVING 2.0
UTILIZE YOUR MACHINE’S FULL POTENTIAL?
You might well know the problem. You get an enquiry for a range of components that, at first sight, are ideal for your machines. But the devil is in the detail. Special operations are needed, e. g. internal teeth which you are unable to reproduce. You now have to choose whether to turn down the order or buy-in the service from outside. However, this can be avoided by using our exclusive DMG MORI technology cycles. On the following pages, you will find out how to overcome these challenges as well, and increase your own added value with a simple software upgrade.
FASTER: thanks to menu-guided entry of gear parameters
SIMPLE: Automatic calculation of NC program based on gear parameters
RETROFITTABLE: Pure software solution – integration in new and existing machines*
*Retrofittability of gearBROACHING and gearSKIVING depending on the control version
UNIQUE DMG MORI GEAR CUTTING SOLUTIONS
CONVERSATIONAL PROGRAMMING IS 60 % FASTER
The exclusive DMG MORI technology cycles are genuine assistive systems for shopfloor programming that boost productivity and safety as well as enhancing machine capability.
- Clear programming structure
- Up to 60 % faster programming
- Error reduction thanks to conversational programming
- New technologies (gear-cutting, grinding)
- Technology know-how saved in the program
55 DMG MORI TECHNOLOGY CYCLES
COMPLEX MACHINING IMPLEMENTED WITH EASE
- 23 MACHINING CYCLES
e. g. new machining processes and enhanced machine capability such as gear machining - 15 HANDLING CYCLES
e. g. simplification of machine operation and automated sequences - 9 MEASURING CYCLES
e. g. increased machining accuracy and transparency of QA processes - 8 MONITORING CYCLES
e. g. increased machine safety and process reliability
GEAR CUTTING SOLUTIONS
INTERNAL & EXTERNAL GEARS
ø 3,200mm MAX. DIAMETER
SPUR GEARS
- Spur, helical and double-helical gears
- Segments
BEVEL GEARS
- Spur, helical, spiral and hypoid gears
- Axis angles other than 90
- Klingelnberg Zyklo-Palloid®
- Gleason
WORM GEARS
- Profil ZA
- Profil ZN
- Profil ZI
Gear cutting technology cycles for Mill & Turn and Turn & Mill machines
- Gear cutting on 5-axis milling, mill-turn and turn-mill machines: External & internal gear cutting up to Ø 3,200 mm and gear quality > 5
- Maximum flexibility: Demand-driven utilisation of machines for gear cutting operations, as a supplement to milling and/or turning operations.
- Fast: Through conversational input of the gear parameters
- Simple: Automatic calculation of the NC program based on the gear parameters
- Retrofittable: A pure software solution - integration into new and existing machines
- DMQP: Always the optimal tools from our cooperation partners
gearSKIVING - up to 8 times faster than broaching.
- Gear skiving of internal and external gears up to MODULE 11
- Straight and helical external or internal spur gears and splines; internal gears possible without an angle head
- Synchronisation and tool path controlled by cycle
- Available for machines with SIEMENS / CELOS with SIEMENS and MAPPS / CELOS with MAPPS
- TURN & MILL and DMF
- Herringbone gears with tooth offset
- Crowned gears by mathematical transformation of the 6th virtual axis on TC & DMF machines
gearMILL - gear cutting on standard machines with standard tools
- Gear cutting with standard tools ≥ MODULE 3
- Program generation based on drawings or gear data, contact pattern individually modifiable
- Postprocessor for SIEMENS, HEIDENHAIN and MAPPS
- Spur gears, bevel gears and worm wheels
- Interface for coordinate measuring machines (Klingelnberg, Leitz, Zeiss)
- In-process measuring: Tactile via touch probe and optical via laser scanner, accuracy comparable to a coordinate measuring machine
Measurement
OPTICAL ON-MACHINE MEASUREMENT
Non contact profile measurement by laser scanning probe
Reduced number of processes & time
| Same accuracy as CMM
Gear measurement & evaluation
|
- Available for most gear shape. Cylindrical gear (Internal / External). Bevel gear (straight bevel / spiral bevel / hypoid)
- Available for DMU/DMC series (monoBLOCK, duoBLOCK, eVo). NTX will be available from summer 2022.
EXAMPLE: HELICAL GEAR
ø 300 mm // 73 Teeth
| CMM | OPTIC |
| 40 min | 13 min |
Alignment | 20 min (manual) | 3 min (automatic) |
4 Teeth | 7 min (6 lines) | 4 min (whole flank) |
Index Error | 13 min | 6 min |