Application Tuning Cycle
- Process-oriented adjustment of the feed rate n relation to the table loading
- Minimization of machining time with maximization of the component quality
- NEW: Now also available for CTX TC. Ideal machining result with the highest machine dynamics*
*without consideration of feed weight
Highlights
Customer Benefits
- User friendly setting of the machine dynamics with included DMG MORI knowhow
- Time saving in roughing
- High surface finish during finishing
Left : ATC 2.0 – Milling: Consideration of table loading. / Right : ATC – Turning: for CTX TC for easy adjustment of the machine dynamics.
Technical data
Machines
CTX TC
CTX TC 4A
NTX
CMX V
DMC V
NVX
MILLTAP
NHX
i-SERIES
DMC H linear
DMU
NMV
DMU / DMC monoBLOCK
DMU eVo
HSC linear
DMF
DMU / DMC duoBLOCK
DMU P / DMC U
DMU Gantry
ULTRASONIC 20 / 65
LASERTEC 65 3D
Controls
CELOS with SIEMENS
CELOS with MAPPS
CELOS with HEIDENHAIN
● available
ULTRASONIC 20 linear
Compact, precise, process reliable with >2 g acceleration and spindle speeds up to 60.000 1/min
Max. X-axis stroke
200 mm
Max. Y-axis stroke
220 mm
Max. Z-axis stroke
280 mm
Max. workpiece diameter
200 mm
Max. workpiece height
200 mm
Max. workpiece weight
100 kg
Control & software alternatives
SIEMENS
Highlights
ULTRASONIC technology integration - reduced process forces for higher productivity
- Technology integration via HSK-E32 / HSK-E40 interface for ultrasonic superimposition of the tool rotation with amplitudes up to 15 µm
- Process forces reduced by up to 50% through ULTRASONIC enable, depending on requirements: higher feed rates, improved surface quality up to Ra <0.1 µm, longer tool life
- Specific coolant treatment systems with centrifuges, optimized for the ULTRASONIC processing of Advanced Materials
ULTRASONIC 3rd Generation - Optimal process control through intelligent controls
- Constant amplitude in the process to ensure reproducibility
- Automatic detection of the working frequency, significantly improved hardware for signal acquisition
- Frequency tracking and simultaneous power control in real time for optimal process stability
- Ensuring the ULTRASONIC advantages even with non-optimal tools
- Fully compatible with 2nd generation ULTRASONIC actuator
Compact 5-axis portal machine in gantry design with integrated NC swivelling / rotary table (A- / C-axis)
- Compact footprint of only 3.5 m2 and Gantry-design (Y-portal) for optimized chip-fall
- Optional NC-swivel-/ rotary table with -15° to 130° swivel range (A-axis), C-axis 360° infinite
- Ø 200 mm clamping surface and 15 kg table load (5-axis), rigid table 370 mm x 320 mm und 100 kg (3-axis)
All in one - ULTRASONIC hard machining of Advanced Materials and HSC machining on one machine
- Powerful, water-cooled spindle variants up to 60,000 rpm. with HSK-E32 / HSK-E40 tool holder
- HSC- with max. 60.000 1/min. As well as ULTRASONIC-machining with max. 42.000 1/min
- Rotary table with max. 1,500 rpm: Outer and inner cylindrical grinding of Advanced Materials for optimal surface qualities and rotation symmetries
Highest dynamic with >2g acceleration and absolute longterm stability
- Linear drives in X / Y / Z with > 2 g acceleration
- 50% stronger drives in the A-axis
- Stable, FEM-optimised, vibration-damping mineral composite column
Integrated linear magazine PH 10 | 100 with max. 99 pallet places (max. 10 kg handling weight)
- Compact footprint with only 6 m²
- Flexible integration of all available clamping systems
- Customer specific expansion modules available on request
ULTRASONIC 65
ULTRASONIC machining centre in reliable monoBLOCK design
Max. X-axis stroke
735 mm
Max. Y-axis stroke
650 mm
Max. Z-axis stroke
560 mm
Max. workpiece diameter
840 mm
Max. workpiece height
500 mm
Max. workpiece weight
1,000 kg
Control & software alternatives
SIEMENS
Highlights
ULTRASONIC by DMG MORI
ULTRASONIC technology integration - reduced process forces for higher productivity
- Technology integration via HSK-A63 interface for ultrasonic superimposition of the tool rotation with amplitudes up to 15 µm
- Process forces reduced by up to 50% through ULTRASONIC enable, depending on requirements: higher feed rates, improved surface quality up to Ra <0.1 µm, longer tool life
- Specific coolant treatment systems with centrifuges, optimized for the ULTRASONIC processing of Advanced Materials
ULTRASONIC 3rd Generation - Optimal process control through intelligent controls
- Constant amplitude in the process to ensure reproducibility
- Automatic detection of the working frequency, significantly improved hardware for signal acquisition
- Frequency tracking and simultaneous power control in real time for optimal process stability
- Ensuring the ULTRASONIC advantages even with non-optimal tools
- Fully compatible with 2nd generation ULTRASONIC actuator
Ergonomic
- Large door opening of 1,500 and unique access to the working area, most compact machine with a footprint of just 12 m²
- Unrestricted crane loading of up to 1,500 kg
- Quick and easy to set up thanks to it´s three-point support
Precise
- Comprehensive cooling measures, high-performance coolant unit and multi-sensor compensation as standard
- From 5 µm positioning accuracy in standard
- Stiff construction with high static masses and balanced moving parts
Versatile
- Several table solutions from the 5 axes machining with up to 1,500 kg or complete machining with milling and turning with up to 2,050 Nm
- Widest spindle range on the market with up to 30,000 rpm or with up to 430 Nm
- Machine integrated tool magazines with up to 180 pockets
Stiff monoBLOCK concept
- monoBLOCK – Maximum stability from one casting
- One-piece column with large, stable slideways, 55 mm roller guideways in all axes
- Maximum stability thanks to large ball screws in all axes ø 50 / 50 / 50
- FEM optimisation of all components
- Clamping of the swivelling rotary table
DMV 110
High performance & rigid vertical milling center with X-axis stroke 1100 mm for workpiece up to even 1700 kg!
Max. X-axis stroke
1,100 mm
Max. Y-axis stroke
600 mm
Max. Z-axis stroke
510 mm
Max. workpiece height
550 mm
Max. workpiece weight
1,700 kg
Max. workpiece length
1,400 mm
Max. workpiece width
600 mm
Control & software alternatives
SIEMENS
HEIDENHAIN
Highlights
Outstanding rigidity
- Unique design based on monolithic machine bed and massive castings
- +40% higher static rigidity comparing to the predecessor
- Wide roller guideways in all axes
Fixed machine table for the best process stability
- Handling of workpiece even up to 1700 kg
- Constant dynamic characteristic regardless the workpiece weight
- Perfectly-suited for die&mold application
The highest performance
- Powerful spindle with BIG PLUS interface from inlineSPINDLE 12.000 rpm, through speedMASTER 15.000 rpm High Torque, ending at speedMASTER 20.000 rpm
- Rapid traverse 42 m /min in all linear axes
- Even up to 50% highest performance than old generation milling machine
Precision & Quality
Best precision & process stability thanks to direct measuring system & advanced thermal compensation
- Linear scales in all linear axes for the highest accuracy of positioning
- Direct drive transmission in X & Y axis
- Improved accuracy of circular interpolation (ball-bar in all planes < 6 µm)
DMV 60
High performance & rigid vertical milling center with X-axis stroke 600 mm for workpiece up to even 1000 kg!
Max. X-axis stroke
600 mm
Max. Y-axis stroke
600 mm
Max. Z-axis stroke
510 mm
Max. workpiece height
550 mm
Max. workpiece weight
1,000 kg
Max. workpiece length
900 mm
Max. workpiece width
600 mm
Control & software alternatives
SIEMENS
HEIDENHAIN
Highlights
Outstanding rigidity
- Unique design based on monolithic machine bed and massive castings
- +40% higher static rigidity comparing to the predecessor
- Wide roller guideways in all axes
Fixed machine table for the best process stability
- Handling of workpiece even up to 1000 kg
- Constant dynamic characteristic regardless the workpiece weight
- Perfectly-suited for die&mold application
The highest performance
- Powerful spindle with BIG PLUS interface from inlineSPINDLE 12.000 rpm, through speedMASTER 15.000 rpm High Torque, ending at speedMASTER 20.000 rpm
- Rapid traverse 42 m /min in all linear axes
- Even up to 50% highest performance than old generation milling machine
Precision & Quality
Best precision & process stability thanks to direct measuring system & advanced thermal compensation
- Linear scales in all linear axes for the highest accuracy of positioning
- Direct drive transmission in X & Y axis
- Improved accuracy of circular interpolation (ball-bar in all planes < 6 µm)