gearMILL
GEAR MILLING ON STANDARD MACHINES WITH STANDARD TOOLS
- Program creation based on part drawings or gear data
- Contact pattern individually modifiable
- Post processor for SIEMENS, HEIDENHAIN and MAPPS
- Interface for coordinate measuring machine (Klingenberg, Leitz, Zeiss)
- SPUR GEARS: Straight, helical and herringbone gears, segments
- BEVEL GEARS: Straight, helical, spiral and hypoid gears, shaft angles not equal to 90°, Klingelnberg Zyklo-Palloid® and Gleason
- WORM GEAR: Profile ZA, ZN and ZI
GEAR-CUTTING - WE HAVE THE SOLUTION
Check also gearSKIVING and gearBROACHING
Overview
Focus machines
NTX 1000 /
CTX beta TC
NTX 3000 /
CTX gamma TC
DMU eVo / DMF
DMU/C (monoBLOCK)
DMU/C (duoBLOCK and Portal)
* Depending on machine & technology
** Depending on internal or external gear teeth as well as tool dimensions and machine size
Simple creation of the NC program
Simple creation of the NC program by entering the gear parameters. CAM programming, post processors and simulation of the NC program.
In-process measuring
In-process measuring, tactile using a measuring probe and NEW: optically using a laser scanner – accuracy similar to that of a coordinate machine.***
*** Available for DMU/DMC series (monoBLOCK, duoBLOCK, eVo). NTX will be available from summer 2022
Video
DMG MORI gearMILL - Gear machining on universal machining centers
TECHNOLOGY CYCLES
gearSKIVING 2.0
- Straight and helical external or internal spur gears and splines
- Arrow teeth with tooth offset Turn-mill machines
- Ball-shaped toothing by mathematical transformation of the 6th virtual axis
Highlights
Customer Benefits
- Internal toothing without angular head possible
- Short processing times, 10 x faster than shaping
- Synchronization and tool path controlled by the Cycle
DMG MORI gearMILL
- Productive complete processing
- Cost-effective gear cutting on standard machine with standard tools
- Flexible for different gear geometries
- Quality inspection in the process
Highlights
Customer Benefits
- Program creation based on blank drawings and gear data
- Optimization of workpiece orientation e.g. after heat treatment
- Interface for coordinate measuring device (Klingenberg, Leitz, Zeiss)
gearBROACHING
- Broaching of internal and external splines with dialogue guided programming
- One-Tooth up to 4-theeth cutting tools with clear tool definition for easy setup.
- Compensation parameters for tool holder deviation in X-direction
Highlights
Customer Benefits
- Fast process setup with safer programming
- High flexibility while process adaption and corrections
- Internal and external gears up to module 4*
* on CTX beta TC up to Module 2 I on CTX gamma TC up to Module 4 I depending on workpiece and cutting tool dimensions
DMQP
Horn
- Solid carbide tools and interchangeable insert systems
- Version with optional coolant supply
- Tools for all module sizes