gearSKIVING
UP TO 8 TIMES FASTER THAN GEAR SHAPING
- Straight and helical external or internal spur gears and splines
- Internal teeth possible without an angle head
- Synchronization and tool path controlled by the cycle
- Available for machines with SIEMENS / CELOS with SIEMENS and MAPPS / CELOS with MAPPS
- TURN & MILL and DMF
- Herringbone teeth with offset*
- Crown gears by mathematical transformation of the 6th virtual axis* on TC & DMF machines
*NTX & CTX TC with counter spindle and SIEMENS
GEAR-CUTTING - WE HAVE THE SOLUTION
Check also gearBROACHING and gearMill
Overview
Focus machines
NLX / CTX (incl. Y axis)
NTX 1000 /
CTX beta TC
NTX 3000 /
CTX gamma TC
DMU eVo / DMF
DMU/C FD
(monoBLOCK, duoBLOCK and Portal)
(monoBLOCK, duoBLOCK and Portal)
* Depending on machine & technology
** Depending on internal or external gear teeth as well as tool dimensions and machine size
External gears
1. Conversational input of all necessary gear data
Internal gears
2. The technology cycle automatically creates the NC program
Video
DMG MORI gearSKIVING 2.0
TECHNOLOGY CYCLES
gearSKIVING 2.0
- Straight and helical external or internal spur gears and splines
- Arrow teeth with tooth offset Turn-mill machines
- Ball-shaped toothing by mathematical transformation of the 6th virtual axis
Highlights
Customer Benefits
- Internal toothing without angular head possible
- Short processing times, 10 x faster than shaping
- Synchronization and tool path controlled by the Cycle
Left : Inside gear profile machining. / Right : Outside gear profile machining.
DMG MORI gearMILL
- Productive complete processing
- Cost-effective gear cutting on standard machine with standard tools
- Flexible for different gear geometries
- Quality inspection in the process
Highlights
Customer Benefits
- Program creation based on blank drawings and gear data
- Optimization of workpiece orientation e.g. after heat treatment
- Interface for coordinate measuring device (Klingenberg, Leitz, Zeiss)
Left : Input of the gear parameters for the geometry calculation of a spur gear. / Right : Grafische Betrachtung des Abwälzverfahrens.
gearBROACHING
- Broaching of internal and external splines with dialogue guided programming
- One-Tooth up to 4-theeth cutting tools with clear tool definition for easy setup.
- Compensation parameters for tool holder deviation in X-direction
Highlights
Customer Benefits
- Fast process setup with safer programming
- High flexibility while process adaption and corrections
- Internal and external gears up to module 4*
* on CTX beta TC up to Module 2 I on CTX gamma TC up to Module 4 I depending on workpiece and cutting tool dimensions
Left: Parameterized clear definition of cutting tools / Right: Compensation for tool holder deviation in X-direction
DMQP
Horn
- Solid carbide tools and interchangeable insert systems
- Version with internal coolant supply
- Tools from module 0,2 to module 8
CUSTOMER VOICES & VIDEOS
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